Berger Lahr IclA

ugliestmysticAI and Robotics

Nov 14, 2013 (3 years and 6 months ago)

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Berger Lahr IclA

Intelligent compact drives

2

Contents



Motion Control with Berger Lahr


What is IclA?


Integrated Intelligence


Market trends (demands)


Keyfactors: Compactness and Flexibility


BL Answer: IclA
-

Product range


Applications
-

References


Questions and Conclusion

3

Motion Control with Berger Lahr


4

What’s IclA?


The concept of Integrated Intelligence


Intelligence close to the application


Electronic and Motor form a unit


Reduction of components,

reduced space in control cabinet,

wiring and installation effort


Flexible Integration to

customer systems by:


3 different motor characteristics


Manifold options as standard

(variance)


Fast Track Solution for

individual demands



Intelligent compact
-
line Actuator

5

IclA
-

Intelligent compact
-
line actuator

Communication
interface:


Profibus DP


CANopen


RS485


Pulse/Direction

Motor:


AC Servomotor,


Stepper Motor,


DC brushless

Electronic:


Positioning control


Power stage


Motor Feedback


Internal Power Supply
> I/Os


Power Removal

Additional options:


gearboxes


Holding brakes


Industrial connectors


PCB
-
connectors


24
-
V signal interface


Programmable I/Os


Power Removal interface


DIP
-
switches

6

Berger Lahr Experience

1999

2003

2000

2010

2001

2002

2004

2006

2005

D0xx


EC Motor

IFS6x


Stepper

IFA6x

AC
-
Servo

IFE

EC
-
Motor

IFS9x


Stepper

IclA Ixx:

IclA D/N0xx:

N065


EC
-
Motor

7

Market Trends

Application demands:


Decentralization


Continuously Miniaturisation


Optimisation of production (flexible product changes)


Increasing Individuality


Easy Integration


IclA
-
Characteristic:


Flexibility


easy and fast integration


Compactness


size and integration of motor, electronics and functionalities


Modularity


Project Planning, Installation, Set Up and operation


Safety


integration and controlled

8

Increasing Individuality

Flexible production of small series requests for new solutions in positioning and drive

technology

Trend in Cost per unit
Batch size
Cost per unit
Trend
= kconventionel produktion
= automated produktion
9

Optimisation of production (flexible product changes)


Increasing Process reliability by elimination of manual adjustments, >> ristk of wrong
adjustments in machine change over
















10

Fieldbus
-

Communication

DC
-
Power 18
-
36 V

De
-
Centralized solution:

IclA


Decentralized Intelligence

-

Machine
-

Application

Motion

Controller

Centralized solution:

Electronic

Control Cabinet:

Motor Power

Feedback

11

IclA Ixx
-

Product Portfolio

The fantastic four:

Motor Characteristics

IFA

AC Servo
-
Motor

IFE

EC
-
Motor (BL
-
DC)

IFS

Stepper
-
Motor

(Fieldbus)

IDS

Stepper
-
Motor

(Pulse/Direction)

Common features:

Various power ranges by different motor sizes and supply ranges

Operating modes

Communication interfaces

Programmable signal interface

Connection technologies

Integrated Power Removal

Holding brakes

Gearbox options

Commissioning Tool IclAeasy

Accessory

12

IclA Ixx
= Integrate it!

13

Flexibility


Communication Interfaces

Field Bus interfaces:
-




CANopen



Profibus DP



RS 485


IDS (Stepper):


Pulse/Direction interface

Motion Controller or PLC

Ethernet

Pulse/Direction interfaces

RS 485

14

Flexibility


Functionalities

Application >> e.g. Pick and Place

500 mm

1.200 mm

Absolut positioning

0

500 mm

Relative positioning

0

700 mm

Positioning mode (Point
-
to
-
Point)

v

t

v1

v2

v3

Speed profile

15

Flexibility


Functionalities

Application >> e.g. cutting
material on a conveyor

Electronic gear mode:

NC:

200 Incr.

200 Incr.

300 Incr.

600 Incr.

1 : 1

3 : 2

3 : 1

16

IclA Ixx
-

Internal Power Supply


Supply of max. four 24 V
-
Outputs by the power supply of the IclA

(Standard from week 44!)


Supply V DC:



24 +
-

10%


Switching current mA


< 200


Energy recovery safe


Alternative (Option) as known


Supplied by an external (separate) Power supply unit



24V
-

I/0s (4x)

Signal interface:

24V DC


power amplifier

control electronics

24V... 36V DC

Power Supply
Unit

17

IclA Ixx


Integrated Power Removal


Standard in all IclA Ixx


Power Removal (=Safe Standstill)


integrated safety function


Emergency Stop

(EN 60204
-
1) for

Category 0 stop and Category 1 stop


Safety levels in accordance with the
standards of functional safety:


SIL 2; IEC 61508

(Functional safety of
electrical/electronic/programmable
electronic safety
-
related systems.)


SIL 2; pr IEC 62061


Category 3; EN 954
-
1


Category 3; pr EN 13849
-
1

18

IclA Ixx


Category 0 Stop

Category 0 stop (EN60204
-
1)


Standstill by immediate power shutdown to the machine drive elements (i.e. an
uncontrolled stop).

19

IclA Ixx


Category 1 Stop


Category 1 stop (EN60204
-
1)


A controlled stop in which the machine drive elements are retained to effect the
standstill. Power feed is only interrupted when everything has come to a standstill.

20

Integrated Power Removal Benefits


Emergency safety Control function acc. EN 60204
-
1


Continuous connection to positioning electronic


Control over position


Reduced Costs for safety components (external power contractors)


less space required in the machine

24V..35V DC

24V

24V..35V
DC

21

Flexibility


Software Tool IclA Easy


Field bus interface for software u
pdate & diagnostics


Commissioning
-
Software: Look & Feel

22

Flexibility


Connection Technologies


Two different connection technologies are available:

Industrial Connectors:

Generally used in specialised
machines and small
production runs

Wire to Board Connector:

Generally used in serial machines in
with cable harnesses

23

IclA® IFA


The Dynamic AC
-
servo


AC Servo Motor based


Closed
-
Loop controlled drive system


High dynamic characteristics


High resolution encoder


Options:


Holding brake


Planetary gearbox





For processes which require dynamic

accelerations, high speed and exact resolution


Max. Torque:

0.40 ... 0.72 Nm


Max. Speed:

6000


11.000 rpm


24

IFA News 2005: new winding variants: /... 3D

IFA61:

IFA62:

25

IclA® IFE


The Reliable Format Adjuster


Electronically commutated


EC Motor


Closed
-
Loop controlled drive system


A
bsolute position feedback


High detent torque


Options:


Spurwheel gearboxes or


Planetary gearboxes






For automatic format adjustment


with minimum setup times


Max. Torque:

0,24 Nm


Max. Speed:

4.800 rpm


Detent Torque: 0,08 Nm


26

IclA® IFS


The Strong, Precise Stepper


Stepper Motor based


High torque
-

no need for gearbox




Excellent constant velocity characteristics


High
-
resolution positioning


Options:


Planetary gearboxes


Encoder with index pulse


Holding Brake






For short range positioning

IFS6x:

Max. Torque:

0.45 ... 1.5 Nm

Max. Speed:


2000 rpm


IFS9x:

Max. Torque:

2 ... 6 Nm

Max. Speed:

1000 rpm


27

IxS9x news: Optional Holding brake

Technical Data:



Protection Class (unit)

IP54


EMC Cl. B acc. EN55022



Holding Torque M
H
:

6Nm


Electrical pick
-
up power:

22W


Make Time (release brake):

40ms


Break Time (close brake):

20 ms


Moment of inertia:

0.2
(kgcm²)


Weight:

1,8kg



28

IclA N065


New Format setting IclA


(Update of IclA D065)


Fieldbus: CANopen DS 402


Planed Market Launch:

1. Quarter 2006


Replacement of D065 ASAP


4 gearbox option:


Spurwheel


Wormgearbox


Planetary gearbox


Angular planetary gearbox


29

Application


CD/DVD production cell


Application Requirements:


dynamic acceleration,


speed,


easy integration



Solution: IclA IFA with AC
-
Servo


Benefits with IclA:


Reduced production space (approx. 10%)


Increased productivity (approx. 20%)



Field bus: CANopen

30

Application


CNC
furniture machine


Application requirements:


Replacement of manual settings (hand wheels)


Fast product changes


Save position after switching



Solution: IclA IFE with EC
-
Motor


Benefits with IclA:


Reduction of change over time


High detent torque


no brake or gearbox required


No referencing required



Field bus: CANopen

31

Application


PCB Machines


Application Requirement:


Automated Precision Positioning (camera)


Repeatable printing quality


Field bus communication (8 different drives)


Easy integration



Solution: IclA IFS
-

Stepper


Benefits with IclA:


Reduction in size (footprint)


“Plug and Play”


no tuning required


Precise positioning



Field bus: CANopen

32

Applications


References


Printing


Wood and Furniture


Paper


Handling


Labelling


Textile


Electronics


Medical technology


Material Working:

Rubber, Plastic

Metal, Wood,

Paper ...

33

Perspective IclA
®

-

Product Range (1)

IclA Ixx:


Safety Functionality „Power Removal“

>> released in 2005


Internal Power Supply

>> released in 2005


Fieldbus



CANopen DS402

>> Next Generation IclA Ixx


Beginn
of 2008


DeviceNet
on demand!


34

Perspective IclA
®

-

Product Range (2)

IFA


AC
-
Servo


Medium Power:

>> Beginn of 2007


Absolute multiturn encoder

>> Mid 2006

IFE/N06x


DC
-
Brushless


Power Extension for IFE

>> in 2006


Wormgear for IFE

>> in 2006


Power Extension for N06x

>> on FTS
-
Basis from today

IFS
-

Stepper


ATEX certification for IFS 6x

>> 2. Quarter 2006


35

Conclusion: Main benefits of Berger Lahr IclA
®


Integrated Intelligence at the application:


Positioning Electronics, Power Electronics, Safety Function, Internal Power
Supply


High Flexibility and Availability by modular variant configuration


for easy integration and individual demands


Interference Resistance by internal motor wiring and

high failure detection field bus


Little wiring(field bus + power supply). Significant

reduction in costs and installation


Significant reduction in control cabinet space


No climatisation of control cabinet


Significant reduction in floor space

36

for your attention

Thanks