Infor EAM Overview

snowpeaschocolateManagement

Nov 18, 2013 (3 years and 11 months ago)

137 views

Infor Confidential

Template V.25, March 9, 2007

Copyright © 2001
-
2007 Infor Global Solutions

Infor EAM Overview

Dwayne Maxwell, EAM Business
Solutions Consultant

Template V.25, March 9, 2007

2

Copyright © 2001
-
2007 Infor Global Solutions

Agenda


What is EAM


Why EAM


Overall Equipment Effectiveness (OEE)


Asset Performance Management (APM)


Asset Management Challenges


Infor EAM Foot Print


Integration Scenario


Multi
-
Organizations


EAM Feature Overview


Wrap Up


Product Demonstration

Template V.25, March 9, 2007

3

Copyright © 2001
-
2007 Infor Global Solutions

What is EAM?


Enterprise asset management (EAM)

means the whole
life optimal management of the physical assets of an
organization to
maximize value
. It covers such things as
the design, construction, commissioning, operations,
maintenance and decommissioning/replacement of plant,
equipment and facilities.



"Enterprise"

refers to the management of the assets
across departments, locations, facilities and, in some
cases, business units. By managing assets across the
facility, organizations can improve utilization and
performance, reduce capital costs, reduce asset
-
related
operating costs, extend asset life and subsequently improve
ROA (return on assets).

Template V.25, March 9, 2007

4

Copyright © 2001
-
2007 Infor Global Solutions

Why Infor EAM?


Life Extension

-

Life
-
cycle extension of an asset is the amount of time that an asset
can be extended beyond the projected life expectancy.




Capacity Factor

-

The capacity factor of a manufacturing facility is the amount of
product that it produces over a period of time, divided by the amount of product it could
have produced if it had run at full capacity over that time period.



Equivalent Availability

-

The availability factor of a manufacturing facility is the
amount of time that it is able to produce product over a certain period, divided by the
amount of the time in the period.



Quality
-

The quality factor of a manufacturing facility is the amount of product produced
per unit consumed divided by the product produced utilizing 100% of the input.

… these 4 factors directly impact expense and net income!

Template V.25, March 9, 2007

5

Copyright © 2001
-
2007 Infor Global Solutions

Overall Equipment Effectiveness (OEE)

APM Factors

World Class

Availability

90.0%

Capacity

95.0%

Quality

99.9%

Overall OEE

85.0%

“World Class”

Asset Performance Management (APM)

Template V.25, March 9, 2007

6

Copyright © 2001
-
2007 Infor Global Solutions

Moving To Asset Performance Management (APM)

Template V.25, March 9, 2007

7

Copyright © 2001
-
2007 Infor Global Solutions

CMMS




CMMS




1980

Computerized Maintenance Management

Template V.25, March 9, 2007

8

Copyright © 2001
-
2007 Infor Global Solutions

EAM




CMMS




1980

Enterprise Asset Management




EAM




1994

Template V.25, March 9, 2007

9

Copyright © 2001
-
2007 Infor Global Solutions

APM




CMMS




1980

Asset Performance Management




EAM




1994




APM




2007

Breakdowns





Setup and Adjustments






Small Stops







Reduced Speeds






Startup Rejects






Production Rejects



Availability Loss





Availability Loss






Capacity Loss







Capacity Loss






Quality Loss






Quality Loss



Tooling Failures



Unplanned Maintenance



General Breakdowns



Equipment Failure




Setup/Changeover



Material Shortages



Operator Shortages



Major Adjustments



Warm
-
Up Time




Obstructed Product Flow



Component Jams



Misfeeds



Sensor Blocked



Delivery Blocked



Cleaning/Checking




Rough Running



Under Nameplate Capacity



Under Design Capacity



Equipment Wear



Operator Inefficiency




Scrap



Rework



In
-
Process Damage



In
-
Process Expiration



Incorrect Assembly




Scrap



Rework



In
-
Process Damage



In
-
Process Expiration



Incorrect Assembly



CMMS EAM APM

Operating Loss

Categories

Impact

Cause

… Infor EAM Opportunity: Manage assets to increase Availability,
Performance, and Quality to attain World Class standards







ABC Metals

INPUT

OUTPUT

Units Produced

Design Capacity

Schedule

Units Rejected

Downtime

WASTE

Infor non
-
EAM

capability

Infor non
-
EAM

capability

Template V.25, March 9, 2007

12

Copyright © 2001
-
2007 Infor Global Solutions

Asset Management Challenges


Improve asset performance to

reduce downtime


Extend asset life to avoid new

capital purchases


Schedule preventive maintenance
to prevent problems


Track equipment according to

regulatory guidelines


Implement capital
-
saving
processes such as warranty
management and streamlined
purchasing


Template V.25, March 9, 2007

13

Copyright © 2001
-
2007 Infor Global Solutions

Infor EAM Footprint

MRO E
-
Catalog

EAM Solution Footprint

Manufacturing

Buildings &
Facilities

IT Assets

Fleet & Transportation

Roadways &
Pipelines

Geo
-
Spatial
Assets

Work

Management

Material

Management

Preventative

Maintenance

Purchasing

Performance

Analytics

Labor
Management

Databridge

ERP Financials

Mobile

Service Requests

Condition

Monitoring

Template V.25, March 9, 2007

14

Copyright © 2001
-
2007 Infor Global Solutions

Basic Business Integration Scenario


Create EAM

Requisition

Approve EAM

Requisition

Create

Purchase Order

Approve

Purchase Order

Purchase Order

Item

Receipt Record

Receiving Report

Accounts

Payables

Invoices

(

Optional

)

EAM Requisition

Copy

Purchase Order

Copy

Receiving

Items

Invoice

Copy

Requisitions

Infor EAM

XA ERP



Parts Requirements



Parts Inventory



Maintenance



Book Labor



Purchasing



Accounts Payables



General Ledger

Template V.25, March 9, 2007

15

Copyright © 2001
-
2007 Infor Global Solutions

Infor EAM Feature Overview

Template V.25, March 9, 2007

16

Copyright © 2001
-
2007 Infor Global Solutions

Asset Management


Track history and detail cost
tracking


Asset hierarchy with attached
documents

and drawings


Serialized inventory


Unlimited user
-

defined fields


Set up preventive maintenance
schedules


Warranty claim tracking

Template V.25, March 9, 2007

17

Copyright © 2001
-
2007 Infor Global Solutions


Create work orders for single or
multiple pieces

of equipment


Assign priority and problem
codes


Create based on standard work
orders


Attach documents and pictures


Capture complete internal and
external costs


Work Orders



Template V.25, March 9, 2007

18

Copyright © 2001
-
2007 Infor Global Solutions

Preventive Maintenance


Attach activities, resources, and
material lists


Time
-
based and/or meter
-
based
preventive maintenance


Ability to “nest” preventive
maintenance schedules


Preventive maintenance routes


Assign multiple equipment to a
preventive maintenance schedule


Create inspections and record
results


Template V.25, March 9, 2007

19

Copyright © 2001
-
2007 Infor Global Solutions

Purchasing


Integrated with work order
functions to do “on
-
the
-
fly”
requisitioning


Customizable purchasing
approval flow


Ability to order parts or services


Blanket purchase orders


Purchase order receiving and
supplier returns


Support for e
-
record and e
-
signature


Support for iProcure


Template V.25, March 9, 2007

20

Copyright © 2001
-
2007 Infor Global Solutions

Its functionality and technology remain
as robust as ever.

Kristian Steenstrup

Proven


Largest installed base of a solution in its class


Listed in the Leaders Quadrant in the Gartner Magic
Quadrant for Enterprise Asset Management, 1H06


Wide market acceptance


Measurable ROI


Template V.25, March 9, 2007

21

Copyright © 2001
-
2007 Infor Global Solutions

In Summary

With “Effective Asset Management” you can achieve:


Greatly reduced maintenance overhead


Lean Maintenance means maximizing uptime,

yield, productivity, and profitability


Near 100% uptime required for Lean Manufacturing

EAM offers tremendous opportunity for

organizations seeking top performance

Infor Confidential

Template V.25, March 9, 2007

Copyright © 2001
-
2007 Infor Global Solutions

Demonstration