ISO 2858 Centrifugal Pump Application - Type Series Booklet ...

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Type Series Booklet
Ajax ISO
ISO 2858
Centrifugal Pump
Application
The KSB Ajax ISO centrifugal pump is suitable for handling
water and similar liquids mainly used in the following
applications.
- Water
- Industry
- Mining
-
Environmental
Designation
AJAX ISO 100 X 80 - 160
(12 or 23)
Model/Type
Suction diameter (mm)
Discharge diameter (mm)
Pump sizes
Flow
up to
Head
up to
Temperature
up to
Speed
up to
Pressure
up to 16 bar
2950 or 3000rpm
32mm to 200mm
120°C
250 L/s
160m
Application
The KSB Ajax ISO centrifugal pump is suitable for handling
water and similar liquids mainly used in the following
applications.
- Water
- Industry
- Mining
- Environmental
- Building Services
Designation
AJAX ISO 100 X 80 - 160
(12 or 23)
Model/Type
Suction diameter (mm)
Discharge diameter (mm)
Nominal impeller diameter (mm)
Material code
Design
Horizontal,single stage,end suction centrifugal pump
dimensionally built to ISO 2858.The back pull out
design allows for easy maintenance and repair as the
rotating element may be removed without disturbing the
pipework.
Operating Data - 50 Hz
1
Ajax ISO
Contents:
3-4
3
3
4
4
5
5
5
5
5
5
5
5
5
5
5
6
6
6
7 8
C a s i n g
S h a f t
B e a r i n g s
B e a r i n g H o u s i n g
S h a f t S e a l
F l a n g e D a t a
P a g e
S e l e c t i o n C h a r t s
S e l e c t i o n C h a r t 1 4 5 0 r p m
S e l e c t i o n C h a r t 2 9 0 0 r p m
S e l e c t i o n C h a r t 1 7 5 0 r p m
S e l e c t i o n C h a r t 3 6 0 0 r p m
P a i n t i n g
A c c e s s o r i e s
C o n s t r u c t i o n
P T h i l D t
D r i v e
B a s e P l a t e
P u m p S e l e c t i o n
M e c h a n i c a l S e a l M a t e r i a l
M a t e r i a l S p e c i f i c a t i o n s
7 - 8
9
9
1 0
1 0
P u m p T e c h n i c a l D a t a
P a r t s L i s t a n d M a t e r i a l I d e n t i f i c a t i o n
M e c h a n i c a l S e a l A r r a n g e m e n t
P u m p D i m e n s i o n s
S h a f t D i m e n s i o n s
2
Ajax ISO
Selection Chart
1450 rpm
Selection Chart
1450 rpm
Selection Chart
2900 rpm
Note:
For final selection
refer to individual
performance curves
2
3
Ajax ISO
Selection Chart
1750 rpm
Selection Chart
1750 rpm
Selection Chart
3500 rpm
Note:
For final selection
refer to individual
performance curves
4
Ajax ISO
Construction
Horizontal single stage,end suction with vertical discharge.
The"back pull out"design allows for the maintenance of
the pump without disturbing the pipework connected to the
casing,or the pump alignment.
The pump is built to the dimensional requirments of ISO
2858.Flanges are in accordance with EN 1092.
Casing
Self-venting horizontal volute casing with horizontal end
suction and vertical discharge.The suction nozzle has a
vane to reduce prerotation.
Shaft
Tapered & keyed shaft design allowing ease of removal in
maintenance & positive locking whilst in operation.
Bearings
Heavy duty SKF or approved equivalent,greased for life,
reducing maintenance.Protected by a quality
manufactured lip seal reducing ingress of moisture or
foreign matter.Housed within removable bearing cap cover
assembly.
Bearing housing
Robust/heavy duty,manufactured in high strength cast
iron providing trouble-free life complete with lifting
provision and support foot.
Baseplate
Baseplates for electric drives are available in a variety of
styles:
Standard
- Fixed and grouted directly to the foundation.
Anti Vibration
- Rigid baseplate on rubber mounts.
- Rigid baseplate on spring mounts.
- Rigid baseplate with inertia block base and
spring mounts.
The baseplate is manufactured or fabricated from either
cold formed (pressed) steel plate or from rolled steel
channel sections.
Pump Selection
For pump selection the hydraulic performance curves
should be used.These curves are based on water at
15°C and SG equal to 1.0.
NPSH values are indicated on the performance curves.At
least 0.5mshould be added as a safety margin.
To overcome variations between actual and design
requirements it is recommended that the driver power
exceeds the absorbed pump shaft power:
Approx. 10%
Up to 7.5
7.5 - 40
Above 40
Absorbed Pump
Shaft kW
Driver Power
Reserve
Approx. 20%
Approx. 15%
Construction
Horizontal single stage,end suction with vertical discharge.
The"back pull out"design allows for the maintenance of
the pump without disturbing the pipework connected to the
casing,or the pump alignment.
The pump is built to the dimensional requirments of ISO
2858.Flanges are in accordance with EN 1092.
Casing
Self-venting horizontal volute casing with horizontal end
suction and vertical discharge.The suction nozzle has a
vane to reduce prerotation.
Shaft
Tapered & keyed shaft design allowing ease of removal in
maintenance & positive locking whilst in operation.
Bearings
Heavy duty SKF or approved equivalent,greased for life,
reducing maintenance.Protected by a quality
manufactured lip seal reducing ingress of moisture or
foreign matter.Housed within removable bearing cap cover
assembly.
Bearing housing
Robust/heavy duty,manufactured in high strength cast
iron providing trouble-free life complete with lifting
provision and support foot.
Shaft Seal
Single,high quality mechanical seal fitted as standard to all
pumps.Different seals are possible on application.
Standard seal operating temperature 95°C.
Painting
Prior to painting,the pump is thoroughly cleaned of
foreign material.The pump is then painted with a high
quality/undercoat/primer and industrial enamel paint.
Accessories
Drive
The pump is only recommended for direct drive via a
flexible spacer coupling.Spacer couplings enable the
utilisation of the back pull out feature.
Where belt drives are necessary a separate jack
(intermediate) shaft with bearings to carry the belt loads
may be required.
All drive systems,where supplied by KSB Australia,are
appropriately protected by suitable guards.
Baseplate
Baseplates for electric drives are available in a variety of
styles:
Standard
- Fixed and grouted directly to the foundation.
Anti Vibration
- Rigid baseplate on rubber mounts.
- Rigid baseplate on spring mounts.
- Rigid baseplate with inertia block base and
spring mounts.
The baseplate is manufactured or fabricated from either
cold formed (pressed) steel plate or from rolled steel
channel sections.
Pump Selection
For pump selection the hydraulic performance curves
should be used.These curves are based on water at
15°C and SG equal to 1.0.
NPSH values are indicated on the performance curves.At
least 0.5mshould be added as a safety margin.
To overcome variations between actual and design
requirements it is recommended that the driver power
exceeds the absorbed pump shaft power:
Construction
Horizontal single stage,end suction with vertical discharge.
The"back pull out"design allows for the maintenance of
the pump without disturbing the pipework connected to the
casing,or the pump alignment.
The pump is built to the dimensional requirements of ISO
2858.Flanges are in accordance with EN 1092.
Casing
Self-venting horizontal volute casing with horizontal end
suction and vertical discharge.The suction nozzle has a
vane to reduce prerotation.
Shaft
Tapered & keyed shaft design allowing ease of removal in
maintenance & positive locking whilst in operation.
Bearings
Heavy duty SKF or approved equivalent,greased for life,
reducing maintenance.Protected by a quality
manufactured lip seal reducing ingress of moisture or
foreign matter.Housed within removable bearing cap cover
assembly.
Bearing housing
Robust/heavy duty,manufactured in high strength cast
iron providing trouble-free life complete with lifting
provision and support foot.
Shaft Seal
Single,high quality mechanical seal fitted as standard to all
pumps.Different seals are possible on application.
Standard seal operating temperature 95°C.
Painting
Prior to painting,the pump is thoroughly cleaned of
foreign material.The pump is then painted with a high
quality/undercoat/primer and industrial enamel paint.
Accessories
Drive
The pump is only recommended for direct drive via a
flexible spacer coupling.Spacer couplings enable the
utilisation of the back pull out feature.
Where belt drives are necessary a separate jack
(intermediate) shaft with bearings to carry the belt loads
may be required.
All drive systems,where supplied by KSB Australia,are
appropriately protected by suitable guards.
Baseplate
Baseplates for electric drives are available in a variety of
styles:
Standard
- Fixed and grouted directly to the foundation.
Anti Vibration
- Rigid baseplate on rubber mounts.
- Rigid baseplate on spring mounts.
- Rigid baseplate with inertia block base and
spring mounts.
The baseplate is manufactured or fabricated from either
cold formed (pressed) steel plate or from rolled steel
channel sections.
Pump Selection
For pump selection the hydraulic performance curves
should be used.These curves are based on water at
15°C and SG equal to 1.0.
NPSH values are indicated on the performance curves.At
least 0.5mshould be added as a safety margin.
To overcome variations between actual and design
requirements it is recommended that the driver power
exceeds the absorbed pump shaft power:
3
5
Casing
Back Plate
Bearing Housing
Casing Wear Ring
Impeller
Shaft
Component
Description
Material
Standard
Ceramic / Carbon
Standard
Fitted Pump
Code 04
Component
Seal Faces
Elastomers
Metal Parts
Nitrile
304
Bronze
Cast Iron
Cast Iron
Standard
Fitted Pump
Code 23
Standard
Fitted Pump
Code 12
Cast Iron
Stainless steel 420 Stainless steel 420 Stainless steel 316
Stainless steel 316
Stainless steel 316 Stainless steel 316
Ajax ISO
Stainless steel 316 Stainless steel 316
Stainless steel 316
Cast Iron Stainless steel 316Cast Iron
Cast Iron
Bronze
Material Specifications
Mechanical Seal Materials
Flange
Branch Bolting
Size D b d
1
f N0.d
2
k
32 140 18 76 2 4 18 100 M16
40 150 18 84 3 4 18 110 M16
50 165 20 99 3 4 18 125 M16
65 185 20 118 3 4 18 145 M16
80 200 22 132 3 8 18 160 M16
100 220 24 156 3 8 18 180 M16
125 250 26 184 3 8 18 210 M16
150 285 26 211 3 8 22 240 M20
200 340 30 266 3 12 22 295 M20
250 405 32 319 3 12 26 355 M24
Drilling*Flange Raised Face
Flange dimensions and drilling according to AS/NZS 4331.2
ISO 7005.2 - 16 bar (EN) and DIN 2533/16 Bar
Dimensions shown in millimetres
*Holes - Equally spaced straddling pump centreline
Material Specifications
Mechanical Seal Materials
Flange
4
6
Ajax ISO
Pump Technical Data
Note:
Maximum Jm
Pump
Shaft
Nominal Speed
Model
No.
Direct Coupled Kg.m²
rpm/imp.dia Impeller End Drive End bar kPa PSI bar kPa PSI
50x32-160
1
3600 6307 6306 0.0149 24 2400 348 16 1600 232
50x32-200
1
3600 6307 6306 0.0292 24 2400 348 16 1600 232
65x50-160
1
3600 6307 6306 0.0166 24 2400 348 16 1600 232
65x40-200
1
3600 6307 6306 0.0325 24 2400 348 16 1600 232
65x40-250
2
3600 6309 6308 0.0725 24 2400 348 16 1600 232
65x40-315
2
3000 6309 6308 0.1901 24 2400 348 16 1600 232
80x65-160
1
3600 6307 6306 0.0149 24 2400 348 16 1600 232
80x50-200
1
3600 6307 6306 0.0325 24 2400 348 16 1600 232
80x50-250
2
3600 6309 6308 0.0734 24 2400 348 16 1600 232
80x50-315
2
3000 6309 6308 0.1842 24 2400 348 16 1600 232
100x80-160
2
3600 6309 6308 0.0232 24 2400 348 16 1600 232
100x65-200
2
3600 6309 6308 0.0448 24 2400 348 16 1600 232
100x65-250
2
3600 6309 6308 0.0734 24 2400 348 16 1600 232
100x65-315
3
3000 6311 6310 0.2047 24 2400 348 16 1600 232
125x100-200
3
3600 6311 6310 0.0533 24 2400 348 16 1600 232
125x100-250
2
3000 6309 6308 0.1256 24 2400 348 16 1600 232
125x100-315
3
3000 6311 6310 0.1314 24 2400 348 16 1600 232
125x80-400
3
2350 6311 6310 0.6235 24 2400 348 16 1600 232
125x100-400
3
2350 6311 6310 0.5995 24 2400 348 16 1600 232
125x100-500
4
1800 6013 6013 0.8633 24 2400 348 16 1600 232
150x125-250
3
2350 6311 6310 0.1159 24 2400 348 16 1600 232
150x125
-
315
3
2350
6311
6310
0 2398
24
2400
348
16
1600
232
Maximum Discharge Pressure
up to 120
o
CBearing Type
Hydrostatic Test Pressure
Maximum
150x125
-
315
3
2350
6311
6310
0
.
2398
24
2400
348
16
1600
232
150x125-400
3
2350 6311 6310 0.5516 24 2400 348 16 1600 232
150x125-500
4
1800 6013 6013 0.9592 24 2400 348 16 1600 232
200x150-315
4
1800 6013 6013 0.2924 24 2400 348 16 1600 232
200x150-400
4
1800 6013 6013 0.7434 24 2400 348 16 1600 232
200x150-500
4
1800 6013 6013 1.533 24 2400 348 16 1600 232
250x200-315
4
1800 6013 6013 0.3655 24 2400 348 16 1600 232
250x200-400
4
1800 6013 6013 0.7554 24 2400 348 16 1600 232
Pump Technical Data
1.The value of Jm listed is with a CAST IRON impeller.
For a STAINLESS STEEL impeller multiply Jmby 1.1.
5
7
Ajax ISO
B.P.O
Seal Ring Bearing
Pump Diametrical Element
)gk(thgieWlaeSkcaBlaeStnorFeyEfo.oNenaVecnaraelCledoM
sseLpmuP(.aiD.aiD.aiDsenaVhtdiW)mm(
Nominal Max.Min.Casing)
50x32-160 0.25 182 146 6 6 57 92 92 21
50x32-200 0.25 228 182 5 5 60 92 105 28
65x50-160 0.25 182 146 8.5 6 70 92 92 21
65x40-200 0.25 228 182 7 6 69 92 105 24
65x40-250 0.25 278 222 5.5 5 77 105 115 41
65x40-315 0.25 342 274 6 5 74 105 115 48
80x65-160 0.25 182 146 15.5 5 88 105 92 21
80x50-200 0.25 228 182 10.5 6 87 105 105 27
80x50-250 0.25 278 222 9.5 6 86 115 115 42
80x50-315 0.25 342 274 7 5 90 115 115 45
100x80-160 0.3 182 146 23 6 112 132 132 35
100x65-200 0.3 228 182 18 6 112 132 132 34
100x65-250 0.3 278 222 12 6 108 132 132 38
100x65-315 0.4 342 274 11 6 125 160 160 65
125x100-200 0.3 228 182 28 6 133 160 160 38
125x100-250 0.4 278 222 23 6 138 186 186 68
125x100-315 0.4 342 274 16 6 137 160 160 70
125x80-400 0.4 438 350 10.5 5 127 186 186 91
Impeller Data
Diameter
(mm)
Pum
p
Technical Data
125x100-400 0.4 438 350 16.5 5 140 186 186 91
125x100-500 0.42 547 437 11 5 158 170 170 172
150x125-250 0.4 278 222 34 6 154 186 186 64
150x125-315 0.4 342 274 27 6 160 186 186 67
150x125-400 0.4 438 350 20.5 6 170 186 186 89
150x125-500 0.45 547 437 20.5 5 175 200 200 176
200x150-315 0.5 342 274 36 6 210 235 235 100
200x150-400 0.5 438 350 30 7 206 235 235 144
200x150-500 0.5 547 437 23 6 212 235 235 183
250x200-315 0.55 342 274 65 6 232 265 265 107
250x200-400 0.55 438 350 37.5 7 232 265 265 139
Pum
p
Technical Data
6
8
Ajax ISO
Parts List and Material Identification
Mechanical Seal Arrangement
ITEM DESCRIPTION
04
CI/BRZ
23
CI/SS
12
SS/SS
102 Casing CI CI 316 SS
163 Discharge Cover CI CI 316 SS
183 Bracket Support CI CI CI
210 Shaft 420 SS 420 SS 316 SS
230 Impeller BRZ 316 SS 316 SS
321 Bearing ST ST ST
330 Bearing Bracket CI CI CI
360 Bearing Cover CI CI CI
412 O-Ring nitrile nitrile nitrile
421 Bearing Lip Seal nitrile nitrile nitrile
433 Mechanical Seal
502 Casing Wear Rings BRZ 316 SS 316 SS
507 Slinger nitrile nitrile nitrile
554.2 Impeller Washer 316 SS 316SS 316 SS
901.6 Setscrew,Foot carbon steel carbon steel carbon steel
901.7 Impeller Lock Nut 302 SS 302 SS 302 SS
903.3 Plug,Drain carbon steel carbon steel 316 SS
940.1 Key,Impeller 304 SS 304 SS 304 SS
940.2 Key,Coupling carbon steel carbon steel carbon steel
970 Nameplate SS SS SS
MATERIAL IDENTIFICATION
standard ceramic / carbon / 316 SS / nitrile
Parts List and Material Identification
Mechanical Seal Arrangement
Parts List and Material Identification
Mechanical Seal Arrangement
7
9
Ajax ISO
PUMP Shaft NET
MODEL No.DN 1 DN 2 SPACER WEIGHT
a f
h
1
h
2
b
m
1
m
2
n
1
n
2
n
3
w
t
1
t
2
s
1
s
2
y d l kg
50x32-160 1 50 32 80 385 132 160 50 100 70 240 190 110 285 12 6 M12 M12 100 24 50 38
50x32-200 1 50 32 80 385 160 180 50 100 70 240 190 110 285 12 6 M12 M12 100 24 50 46
65x50-160 1 65 50 80 385 132 160 50 100 70 240 190 110 285 12 6 M12 M12 100 24 50 40
65x40-200 1 65 40 100 385 160 180 50 100 70 265 212 110 285 13 6 M12 M12 100 24 50 48
65x40-250 2 65 40 100 500 180 225 65 125 95 320 250 110 370 14 6 M12 M12 100 32 80 70
65x40-315 2 65 40 125 500 200 250 65 125 95 345 280 110 370 16 6 M12 M12 100 32 80 80
80x65-160 1 80 65 100 385 160 180 50 100 70 265 212 110 285 13 6 M12 M12 100 24 50 46
80x50-200 1 80 50 100 385 160 200 50 100 70 265 212 110 285 13 6 M12 M12 100 24 50 52
80x50-250 2 80 50 125 500 180 225 65 125 95 320 250 110 370 15 6 M12 M12 100 32 80 72
80x50-315 2 80 50 125 500 225 280 65 125 95 345 280 110 370 18 6 M12 M12 100 32 80 87
100x80-160 2 100 80 100 500 160 200 65 125 95 280 212 110 370 14 6 M12 M12 100 32 80 68
EN 1092 / 16 bar
315
160
200
160
200
250
Nom.
(mm)
FOOT
200
250
315
160
Imp.Dia.END
END ELEVATION SIDE ELEVATION
SHAFT
PUMP
BOLT
HOLES
160
FLANGES DRILLED
FLANGE
Dimensions
ROTATION
100x65-200 2 100 65 100 500 180 225 65 125 95 320 250 110 370 14 6 M12 M12 140 32 80 70
100x65-250 2 100 65 125 500 200 250 80 160 120 360 280 110 370 16 6 M16 M12 140 32 80 80
100x65-315 3 100 65 125 530 225 280 80 160 120 400 315 110 370 18 6 M16 M12 140 42 110 118
125x80-400 3 125 80 125 530 280 355 80 160 120 435 355 110 370 20 6 M16 M12 140 42 110 165
125x100-200 2 125 100 125 500 200 280 80 160 120 360 280 110 370 17 6 M16 M12 140 32 80 85
125x100-250 3 125 100 140 530 225 280 80 160 120 400 315 110 370 18 6 M16 M12 140 42 110 126
125x100-315 3 125 100 140 530 250 315 80 160 120 400 315 110 370 19 6 M16 M12 140 42 110 135
125x100-400 3 125 100 140 530 280 355 100 200 150 500 400 110 370 20 6 M20 M12 140 42 110 175
125x100-500 4 125 100 160 670 355 450 100 200 150 550 450 110 500 25 10 M20 M16 180 48 110 313
150x125-250 3 150 125 140 530 250 355 80 160 120 400 315 110 370 19 6 M16 M12 140 42 110 140
150x125-315 3 150 125 140 530 280 355 100 200 150 500 400 110 370 20 6 M20 M12 140 42 110 150
150x125-400 3 150 125 140 530 315 400 100 200 150 500 400 110 370 21 6 M20 M12 140 42 110 186
150x125-500 4 150 125 160 670 355 450 100 200 150 550 450 140 500 25 10 M20 M16 180 48 110 336
200x150-315 4 200 150 160 670 315 400 100 200 150 550 450 140 500 25 10 M20 M16 180 48 110 222
200x150-400 4 200 150 160 670 315 450 100 200 150 550 450 140 500 25 10 M20 M16 180 48 110 300
200x150-500 4 200 150 160 670 400 500 100 200 150 550 450 140 500 25 10 M20 M16 180 48 110 382
250x200-315 4 250 200 180 670 315 450 100 200 150 550 450 140 500 25 10 M20 M16 180 48 110 277
250x200-400 4 250 200 180 670 355 500 100 200 150 550 450 140 500 25 10 M20 M16 180 48 110 340
Dimensions shown in mm
400
500
42.5mm +0/-0.2
400
200
250
KEY
HEIGHT
G
948mm +0.018/-0.002 80
250
315
400
500
250
315
DIAMETER
TOLERANCE
D
24mm +0.015/-0.002
32mm +0.018/-0.002
42mm +0.018/-0.002
No. 4 14
50
No. 3 12 8 60
No. 2 10 8 27mm +0/-0.2
37mm +0/-0.2
KEY
LENGTH
K
No. 1 8 7 32
Shaft No.
KEY
WIDTH
F
KEYWAY
DEPTH
TOLERANCE
H
20mm +0/-0.2
500
315
400
315
400
200
315
Dimensions
ROTATION
Shaft Dimensions
8
10
Ajax ISO
NOTES:
6
11
6
Type Series Booklet
Ajax ISO
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r
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SPARE PARTS NUMBER 1300 KSB SPARES (1300 572 772)
Due to our policy of constant research and development, product specification may change without notice Publication 10/09 KKF
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