ICPE ACTEL's solutions used in offshore and ... - Petroleumclub.ro

shrillsmoggyOil and Offshore

Nov 8, 2013 (3 years and 11 months ago)

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ICPE ACTEL’s solutions used in offshore and onshore drilling rigs:
modernitysimplicityeconomy
modernity
,
simplicity
,
economy
Authors:
ph. d. eng. Ion POTARNICHE –general manager of ICPE ACTEL
dipl. eng. Valeriu GURAN –ICPE ACTEL
diplengCristinelMARIN
ICPEACTEL
dipl
.
eng
.
Cristinel

MARIN


ICPE

ACTEL
dipl. eng. Adrian RADULESCU –ICPE ACTEL
dipl. eng. Manuel PUTARU –ICPE ACTEL
dipl. eng. Catalin VOINA –ICPE ACTEL
diplengCorneliaPOPESCU
ICPEACTEL
dipl
.
eng
.
Cornelia

POPESCU


ICPE

ACTEL
ICPE ACTEL Privately joint-stock company with 100%
Romanian capital
Producer of : customized turnkey solution and
dtfltildi
pro
d
uc
t
s o
f
power e
l
ec
t
r
i
ca
l

d
r
i
ves
Exporter
Member of chambers of commerce,
profesional associations (AGIR, ACFR)
ICPEACTEL

sacknowledge:
ICPE

ACTEL

s

acknowledge:
Integrated System for Management of Quality,
Environment,HealthandOccupationalSafety
Environment,

Health

and

Occupational

Safety
Certificates: Romanian Shi
pp
in
g
Authorit
y,
ELECTRICA
ppgy,
Main
p
artners:
SIEMENS,
p
SCHNEIDER ELECTRIC
2000
%
1400
1600
1800
800
1000
1200
1400
ICPE ACTEL’s
TURNOVER
400
600
800
0
200
20002001200220032004200520062007
Rh
Year
R
esearc
h
Production
Total Value (%)
Year
ICPE ACTEL –the single Romanian supplier of power electrical drives system
foroffshoreandonshoredrillingrigs
for

offshore

and

onshore

drilling

rigs
ICPEACTEL

sexpertiseinRomaniandrilling:40years
ICPE

ACTELs

expertise

in

Romanian

drilling:

40

years
1976 –the first offshore drilling rigGLORIA worked with
ICPE ACTEL’s power electrical drive system, then fallowed
intimeFORTUNAPROMETEUORIZONTSATURN
in

time

FORTUNA
,
PROMETEU
,
ORIZONT
,
SATURN
,
JUPITER, ATLAS offshore rigs
1976
GLORIA
European suppliersof the same equipment:
BENTEK –Germany

ﱌ

エﱡ﹤



r論
エI

ﱌ



エﱡ﹤

DRILL MEC -Italy
Power electrical drives s
y
stems for offshore and
y
onshore drilling rigs Assure:
supply (by micro-power plant with 2 …6 Diesel-motor generator
sets or by power lines of 6 kV, 10 kV, or 20 kV, by case),
control and command with variable speed all D.C. or A.C.
motors used for drilling technological proces

Draw work

ﵰ

ﵰ

Turn table,
by means of SCR or VFD systems
power supply for all auxiliary users of drilling equipment.
Based on Patent:RO 121146 B1
ICPEACTEL

ssolutionsofpowerelectricaldrivesfordrillingrigs
Motor
t
yp
e
Converter type
Control
type
Command
type
ICPE

ACTELs

solutions

of

power

electrical

drives

for

drilling

rigs
yp
DC
SCR
A.C./D.C.
SIMOREGDCMASTER
~
D
.
C
.
SCR
SIMOREG

DC

MASTER
Controled PLC
A.C./A.C. SINAMICS G150
~
=
~
speed
A.C.VFD
A.C./A.C. SINAMICS S120,
with D.C. current bus-bar for
allmainmotors
~
~
=
~
=
all

main

motors
~
=
~
=
Operating schema of power electrical drives equipment for drilling
Legend:
SMT

mediumvoltagesystem
SMT

medium

voltage

system
ST –power transphormers station
SSCG –command, synchronization,
attem
p
t to
p
arallel
g
enerators s
y
stem
ppgy
MCC-motor control center
SDACRN –distribution, suplly,
numerical control and command
station
station
Advanta
g
es of usin
g
of A.C./A.C. converters for drillin
g

ggg
Apply to all types of supply :
Lines of 6 kV, 10 kV, 20 kV

ﵯ

﹥



ﵯ


﹥


Both of them
Fast and efficiently communication by PROFIBUS interface of DRIVE CLICK type
Easily parameters setting by graphic control panels:
Local
On the drilling chief desk
Low THD factor by:

linereactorsontherectifiersinput

line

reactors

on

the

rectifiers

input
rectifiers supplied by 2 transphormers with 30°displacement of phase
High efficiency (
η)
Saved energy by power management
High power factor ( cos
ϕ
= 0.86…0,92)
Diagnosis, monitoring, failures memory, short dead times
A.C. motors advantages: strong, simply, safety, high dinamical performances
PROFIBUS communication and DRIVE CLICK
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POWER MANAGEMENT
CONTROL PANELS
On drilling chief desk
Local, for each motor
THDFACTORdecreasing(TotalHarmonicDistorsion)
THD

FACTOR

decreasing

(Total

Harmonic

Distorsion)

Principle:
Thelinereactoronrectifierinputallowsthe
The

line

reactor

on

rectifier

input

allows

the

decreasing of 5 and 7 harmonics,
ICPE ACTEL solution with converters
with D.C. current bus-bar,
The rectifiers supplies are phase shifted
with 30 degree (one secondary in star,
another secondary in delta)
The equivalentrectifier with 12 pulses
decreases THD .
Diagnosis and monitoring of all electric parameters of all main
motors on the rig
ACtdt
A
.
C
. mo
t
ors a
d
van
t
ages




﹧


Easy maintenance

ﱯ北

ﱯ

北
Safety
ICPE ACTEL’s SUPPLY SOLUTIONS FOR ISOLATED DRILLING:
Systems of command, protection, synchronization and parallel operation
of Diesel motor –generator sets of type:
semiautomat type
power management type
System of command, protection, synchronization and parallel operation of
Diesel motor –generator sets of semi automat type
Assure to diesel motor generator sets the operation in parallel
dii
con
di
t
i
ons:
Start/Stop –at human operator decision -disadvantage
Synchronization






Automat
Parallel operation

ﵭイ省ﵥ北ﱯ

ﵭ



省ﵥ北

ﱯ
Protection of motor and generator
Parameters measuring and display

ﱩﵩ﹧





ﱩﵩ﹧






Powermanagementsystem
Power

management

system

Assures completely automatic operation
Save energy and operation time of generator
The human operator proceedsonly at starting/stopping drilling process.

DEIF Controller
Specifically functions of power management system
Start /Stop
Coupling/uncoupling of motor-generator sets depending on theload
Automat
Manual
Starting priority control , allowing the control of stopping times
Automat -depend on:
activepower(P)incaseofVFDsystems
-
active

power

(P)

in

case

of

VFD

systems
-reactive power (Q ) in case of SCR systems
Manual
Control of main users
Starting sequence in case of absence of voltage (blackout)
Symmetrical and asymmetrical load sharing
Measuring and display for all parameters
Protectionsformotorandgenerator
Protections

for

motor

and

generator
Power management efficiency –exemple
One drillin
g
ri
g

(
offshore or onshore
)
uses
Diesel motor-generator sets of CAT 3512 type,
1500 kVA(1050 kW), 3 x 600 V, 50 Hz.
Re
g
ister rule:
1 drilling rig = 1 Diesel motor-generator set spare part + 4 Diesel motor-
generator sets
Maxim power = 2 pumps x 2 motors x 850 kW + 1 turn table x 600 kW =
4000 kw
Number of necessary sets for working = 4000 kW/1050 kW = 4 x CAT 3512
sets
About parameter and depth drilling is possible a necessary power less
3000 kW.
Classical solution
1 set rested in operation, no-load : consumption = 500l/h oil gas
Power management solution
-equilibration of work time of motors on the ri
g
-economies of 500 l oil gas /h/set
-decreasing with 30% the maintenance cost
-at 5 sets, 1 set rest spare.
INTERNAL REFERENCES
ONSHORE DRILLING
UPETROM 1 Mai Ploiesti, UPET Targoviste, UZTEL, DAFORA
Medias, FOSERCO Tg. Ocna, FORAJ SONDE Tg. Mures, etc.
OFSHORE DRILLING RIGS:
GLORIA, ATLAS, FORTUNA, JUPITER, HORISONT, PROMETEU,
SATURN, jackets on Black Sea
EXPORT:
ICPE ACTEL is member of ACFR -Romanian Drillin
g
Contractin
g

Association.
France
Indonesia, Iraq
Libya
Libya
Kazakhstan
Russia
Ukraine, United Arab Emirates
Advanta
g
es of ICPE ACTEL ‘s solutions
g

Customized turnkey solutions and equipment
of power electric drives, based on PLC and DSP,
with high efficiency

Digital control of converters,
digital display of electrical parameters,
diagnosis soft, events and failures memory

Local and remote control

Optimum quality/price ratio

Professional components assured by
idfSidShid
an
i
ntegrate
d
system o
f

Si
emens an
d

S
c
h
ne
id
er

Result: high quality, good maintenance, high life time of products, good prices
ICPEACTEL’sServices
ICPE

ACTEL’s

Services
Consulting

﹩拾ﵯ﹧

﹩





ﵯ﹧
Technical assistance at commissioning
Service within and post guarantee
Customers’ personnel training
CONTACT:
ROMANIABUCHAREST
CONTACT:
ROMANIA
,
BUCHAREST

313 Splaiul Unirii , District 3, OP 77
Tel: 0040-021-346.86.90, 0040-021-346.86.91
Fax: 0040-021-346.72.67
E-mail: office.actel@icpe-actel.ro
http://www.icpe-actel.ro
www.icpe-actel.ro
Thanks for your attention!