Maruti_Sustainabilityx - ACMA

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Nov 29, 2013 (3 years and 7 months ago)

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Introduction

To


“Sustainability In The Automotive Industry”

C.V. Raman

Executive Director


Engineering Division

Maruti Suzuki India Ltd., India

©2013 Maruti Suzuki India Limited




Sustainability : What Does It Mean ?



MSIL Approach For Sustainable Growth in Automotive Industry




Expectations From Suppliers

Contents

©2013 Maruti Suzuki India Limited

Sustainability : What Does It Mean ?

Sustainable

Development

is

a

pattern

of

resource

use

that

aims

to

meet

human

needs

while

preserving

the

environment,

society

&

economy

so

that

these

needs

can

be

met

not

only

in

the

present,

but

in

the

indefinite

future

.

def

. “ .. Sustainability

©2013 Maruti Suzuki India Limited

Sustainability : What Does It Mean ?

ENVIRONMENT

Each one relies on the

stability of the other


Anyone can have adverse
effects on the other two


Balance of environmental resource conservation, economic prosperity
& social well being is key for Sustainable Development

©2013 Maruti Suzuki India Limited

Sustainability : Why in Automotive Industry ?

Automobiles and their
direct impact
on
environment:

Air


(Direct &
Indirect
emissions)

Water

(Release
of harmful
waste)

Energy

(Depleting
non renewable
Fossil
-
Fuels)

ECONOMY

SOCIETY

Direct & Indirect Impact

OEMs must take care Environmental , Social & Economic issues
for sustainable growth

(Everything within the environment is cyclical and connected)

©2013 Maruti Suzuki India Limited




Sustainability : What Does It Mean ?



MSIL Approach For Sustainable Growth in Automotive Industry




Expectations From Suppliers & Policy Makers

Contents

©2013 Maruti Suzuki India Limited

Maruti Suzuki has a dedicated program on Sustainability,
Called as……


“ Foot on the Pedal”

Maruti Suzuki’s belief to approach business is…….


“ 3G”

(Give, Get & Grow)

Commitment for Sustainability

Committed to improve the performance of Environment,
Society & Economy while doing business

©2013 Maruti Suzuki India Limited

MSIL’s Key Focus area under Sustainability



Environmental Perspective (CO
2

Footprint)



Soc楡氠Perspect楶e



Econom楣 Perspect楶e

a)

Focus on Efficient Development Process & Product

b) Focus on Green Manufacturing

b) Focus on Green Supply Chain Operation

a) Focus on Community Development

a) Focus on Road Safety

a) Hedging of Foreign Currency & expensive raw metal

b) Focus on Localization

Foot on the Pedal

(Sustainable Approach)

©2013 Maruti Suzuki India Limited

MSIL’s Key Focus area under Sustainability



Environmental Perspective (CO
2

Footprint)



Soc楡氠Perspect楶e



Econom楣 Perspect楶e

a)

Focus on Efficient Development Process & Product

b) Focus on Green Manufacturing

b) Focus on Green Supply Chain Operation

a) Focus on Community Development

a) Focus on Road Safety

a) Hedging of Foreign Currency & expensive raw metal

b) Focus on Localization

Foot on the Pedal

(Sustainable Approach)

©2013 Maruti Suzuki India Limited

Efficient Process & Product to Reduce CO
2

MSIL’s Focus Area to Improve Carbon Footprint

Alternate Fuel
Technologies

Vehicle Light
Weighting

Powertrain
Efficiency

Full Vehicle
Virtual Validation

ELV/Asbestos
Compliance
Product

©2013 Maruti Suzuki India Limited

Full Vehicle Virtual Validation Capability

Aerodynamics
Analysis

Ergonomics &
Layout Analysis

Structural
Rigidity Analysis

Crash Worthiness
Analysis

Maruti

Suzuki

has

developed

the

full

vehicle

virtual

validation

capability

which

enables

efficient

design

&

process

product

development

Virtual validation technique helps to reduce carbon footprint

This

helps

in

reducing

physical

testing

©2013 Maruti Suzuki India Limited

MSIL’s Focus
Area to Improve Carbon Footprint

Alternate Fuel
Technologies

Vehicle Light
Weighting

Powertrain
Efficiency

Full Vehicle
Virtual Validation

ELV/Asbestos
Compliance
Product

Efficient Process & Product to Reduce CO
2

©2013 Maruti Suzuki India Limited

Vehicle Weight Reduction : Maruti Suzuki’s Initiative

ONE COMPONENT ONE GRAM WEIGHT REDUCTION CAMPAIGN

Ultra high
-
strength steel
(980,1180DP)
Bake Hardened
steel
Dual Phase steel
High
-
strength steel
(for structural parts)
Hot
-
stamping
( 1500
MPa
& above)
Bake Hardened
steel
WEIGHT REDUCTION IS A PRIME FOCUS AREA FOR NEW MODELS

This Special Drive has resulted in Weight Reduction of MSIL’s Existing Model


# Review all new & Existing Parts


at Design Stage



# Use of Bake Hardened Steel,


High Strength Steel, Hot


Stamping etc.




©2013 Maruti Suzuki India Limited

Maruti Suzuki’s Commitment Towards Weight Reduction

Weight Reduction in New Swift…Though it is bigger in Size

Old Swift

Full Model Change

New Swift

Weight: 1010

Weight: 990

Length: 3760

Width: 1690

Height: 1530

Length: 3850

Width: 1695

Height: 1530

~ 2 % Reduction in Weight

New Swift is Bigger in Size

Vehicle Weight Reduction : Maruti Suzuki’s Initiative

©2013 Maruti Suzuki India Limited

MSIL’s Focus Area to Improve Carbon

Footprint

Alternate Fuel
Technologies

Vehicle Light
Weighting

Powertrain
Efficiency

Full Vehicle
Virtual Validation

ELV/Asbestos
Compliance
Product

Efficient Process & Product to Reduce CO
2

©2013 Maruti Suzuki India Limited

FE Improvement

10 % CR


F.E. 2%



Powertrain Efficiency

MSIL achieved 2% Low Fuel Consumption If Compression Ratio increased by 10%

Source: MSIL’s Internal Test Result

Focus on Increasing CR (
Compression Ratio
) to enhance Thermal Efficiency

©2013 Maruti Suzuki India Limited

BSFC

Performance

FE
~10% friction
reduction
F.E. 2%

~10% friction reduction
MSIL’s Internal Test Result
Focus on Friction Reduction

MSIL achieved 2% lower fuel consumption by 10% Friction Reduction

Source: MSIL’s Internal Test Result

Powertrain Efficiency

©2013 Maruti Suzuki India Limited


Improvement in fuel consumption from faster warm up of Coolant & Oil

-20.0%
-18.0%
-16.0%
-14.0%
-12.0%
-10.0%
-8.0%
-6.0%
-4.0%
-2.0%
0.0%
% F.E Loss
w.r.t

fully
warmed up

Coolant Temp
.

Coolant Temp. T.M.
strategy

Oil Temp
.

Oil Temp. T.M.
strategy

Improvement
opportunity

Urban Driving Cycle

Predicted % loss

Actual % loss

Source: MSIL’s Internal Test Result

Powertrain Efficiency

Focus on Thermal Management of Coolant & Oil

©2013 Maruti Suzuki India Limited

MSIL’s Focus Area for Efficiency Improvement

Alternate Fuel
Technologies

Vehicle Light
Weighting

Powertrain
Efficiency

Full Vehicle
Virtual Validation

ELV/Asbestos
Compliance
Product

Efficient Process & Product to Reduce CO
2

©2013 Maruti Suzuki India Limited

Maruti Suzuki saved 157 K ton of CO2 from Alternate Fuel Vehicles till Mar’12

Maruti Suzuki’s Commitment For Lower CO
2

0
50,000
100,000
150,000
200,000
250,000
300,000
350,000
400,000
0
20000
40000
60000
80000
100000
120000
140000
160000
180000
2006
-
07

2007
-
08

2008
-
09

2009
-
10

2009
-
10

2010
-
11

2011
-
12

Cumulative CO
2

Reduction (T)

Cumulative Sales of Alternate Fuel Vehicles

(No. of Units)

Cumulative CO
2
Reduction From
Maruti’s

Alternate Fuel Vehicles (CNG)

©2013 Maruti Suzuki India Limited

Hybrid Technology


MSIL Test Result

Upto 25% reduction in CO2 achieved in Sedan Class Vehicle

Source: MSIL’s Internal Test Result

©2013 Maruti Suzuki India Limited

MSIL’s Focus Area for Efficiency Improvement

Alternate Fuel
Technologies

Vehicle Light
Weighting

Powertrain
Efficiency

Full Vehicle
Virtual Validation

ELV/Asbestos
Compliance
Product

Efficient Process & Product to Reduce CO
2

©2013 Maruti Suzuki India Limited

End Life of Vehicle (ELV)

Design for RRR

(Reduce Reuse Recycle)

Focus on removal of

Hazar
do
u
s Elements

Use of Recyclable Materials

ELV Compliance Product Development

MSIL is committed for developing ELV compliance product; though regulation
mandate is not formalized in India

©2013 Maruti Suzuki India Limited

Reduction of Hazardous Substances


Lead


damage to kidney, liver, brain, nerves, bones and blood


Cadmium


highly toxic, accumulates in body (specially kidney)


Mercury


negative effects on brain functioning


Hexavalent

Chromium


Carcinogenic, allergic


Asbestos



Causes Lung Cancer



Usage in
Automobiles
:


Lead


Batteries, Dampers,
Pb

as alloy, fuel tanks, paints, soldering, wheel
balance weights, vulcanizing agent in pressure hoses, bearing


Mercury



Gas discharge devices in Headlamps


Cadmium



Batteries


Hexavalent

Chromium


Corrosion preventive coatings


What is Hazardous?

MSIL’s Initiative for Removal of hazardous chemical:


Lead removal from bearings, fuel tanks, wheel balance weights etc.


Carcinogenic Cr6+ removed from all plated parts


Major Hazardous element like Lead, Chromium etc. removed from MSIL’s Models

©2013 Maruti Suzuki India Limited

Extensive use of Recyclable materials

Headlamp

Lens

PC

Housing

PP

Rear Combination

Lamps

Lens

PMMA

Housing

ASA

Wheel Cap

Full cover

& Center cover

PC+ABS

Bumper

Front

PP+EPM

Rear

PP+EPM

Grille

ABS

Cowl Top Garnish

PP

Door Mirrors

Housing &

Mirror cover

AEPDS

Visor mirror cover

ABS

Mirror holder

PP

Door Handle

PC+PBT

Back Door
Handle

Handle

PC+PBT

Case

PC+PBT

Fender Lining

PE

Use of recyclable material is part of MSIL’s core design philosophy

Material

Description

©2013 Maruti Suzuki India Limited


A
-
Star has received RRR certification


Recyclable rate : 86.9%


Recoverable rate : 96.0%

Product Design
for RRR compliancy



By
Jan’2015
:


85
% or more


95% or more



MSIL’s Internal Design Target For RRR Compliance:

Reuse
-

Recycle Rate

Reuse
-

Recovery Rate

MSIL’s Initiative For RRR Compliancy:

SIAM / NATRIP / MoHI Initiative :

Dismantling Unit in Chennai
for 4
-
W & 2
-
W Vehicles

With Govt.’s Support, OEMs will be able to achieve RRR
compliancy for all models in Future

MSIL was part of this Initiative

©2013 Maruti Suzuki India Limited

Full Vehicle

Virtual Validation

Vehicle Light
Weighting

Powertrain
Efficiency
Improvement

Alternate Fuel
Technology

Alternate Fuel
Technology

Efficient
Process

Efficient & Sustainable


Product

MSIL reducing carbon footprint by adopting efficient process & products

Efficient Process & Product to Reduce CO
2

©2013 Maruti Suzuki India Limited

MSIL’s Key Focus area under Sustainability

Sustainable Approach



Environmental Perspective (CO
2

Footprint)



Soc楡氠Perspect楶e



Econom楣 Perspect楶e

a)

Focus on Efficient Product Development

b) Focus on Green Manufacturing

b) Focus on Green Supply Chain Operation

a) Focus on Community Development

a) Focus on Road Safety

a) Hedging of Foreign Currency & expensive raw metal

b) Focus on Localization

©2013 Maruti Suzuki India Limited

Manufacturing

Plant

Related

Manufacturing Process
Related

Focus on Green Manufacturing

A Step Towards Green Manufacturing…………

©2013 Maruti Suzuki India Limited

Promote
RRR (Reduce Reuse Recycle) In
Bumper shop

To grind, recycle & reuse the rejected
molded bumpers or instrument panels


Manufacturing Process Related Initiatives

Granulator is installed.

No waste or scrap generation is carried out for any plastic component.

Rejected Bumper is Granulated, Melted & Reused again in MSIL

©2013 Maruti Suzuki India Limited

Waste
Thinner Collection system in
Paint shop

1.VOC Reduction by 20%.

2.Less sludge generation & less load on incinerator

Thinner
collection
unit

Manufacturing Process Related Initiatives

Thinner used to clean robot
Nozzles in Paint Shop

MSIL achieved following result after installing thinner collectors:

Earlier thinner used to get mixed
with Water & generate
VOC
-
volatile organic compound
emission
by evaporation into
atmosphere

Now thinner is recycled after collection; Less waste or Emission

©2013 Maruti Suzuki India Limited

Installation of friction conveyor at weld, paint & assembly shop



Reduction of noise level from 95 dB to 85
dB




Reduction of power consumption by 60%

0
20
40
60
80
100
Noise level
Energy Cons.
dB & kW/veh
Items
Comparison Chain Vs Friction conveyor
chain
Friction
Manufacturing Process Related Initiatives

Chain Conveyor

Friction Conveyor

Helped in energy saving & elimination of noise level

Implemented in Manesar Plants & Paint Shops

©2013 Maruti Suzuki India Limited

Advancements in the Features of Casting Shop

Energy Efficient Melting F/c

Waste

flue

gases

used

to

preheat

the

ingots

entering

into

the

furnace

Two process Decoring m/c

99
.
5
%

sand

is

removed

in

dry

condition

only

by

Decoring

machine
.


Manufacturing Process Related Initiatives

Hence sand baking process is eliminated which consumes LPG & Power.

This initiative helped in power saving

©2013 Maruti Suzuki India Limited

Manufacturing

Plant

Related

Manufacturing Process
Related

Focus on Green Manufacturing

A Step Towards Greener Manufacturing…………

©2013 Maruti Suzuki India Limited

Maximum utilization of natural resources



Use of natural lighting



Use of solar energy



Use of natural exhaust

Plant Related

Only LED lights were installed at Manesar plant, making it the first
car plant in India to use LED technology entirely

MSIL is using the Japanese concept “KAIZEN” very effectively in energy management

©2013 Maruti Suzuki India Limited

Plant Related

Captive Power Plant based on clean fuel

Maruti Suzuki’s manufacturing sites at Gurgaon & Manesar run on captive power
plants which use natural gas (CNG), a clean fuel.

Initiatives for cleaner & efficient Power Generations

1 MW Solar Power Plant will be commissioned in
Manesar

Plant soon !!!

©2013 Maruti Suzuki India Limited

Plant Related


Maruti Suzuki has achieved zero waste water

discharge
status (Outside factory premises)

Domestic Use

Process

INDUSTRIAL AND
dm WATER

STP

ETP

ETP & STP treated
water

ET RO

Fresh
Water

Waste water Treatment

In 2011~12, 41% of total water requirement was achieved from recycling

STP: Sewage treatment plant

ETP: Effluent treatment plant

©2013 Maruti Suzuki India Limited

Plant Related

Water
Harvestinhg

Lagoons for rain water
harvesting


-

2 lagoons of 15000
cu.m
. storage
capacity


-

Recharge shafts capable of recharging another 7000
cu.m
. / day

Water Harvesting is a prime focus area for Maruti Suzuki

©2013 Maruti Suzuki India Limited

Green Manufacturing

Well ! We Talked about various initiatives taken at manufacturing
process & plant level under Green Manufacturing…….


Now Let’s See the Cumulative Result of initiatives taken !!!

©2013 Maruti Suzuki India Limited

Green Manufacturing

MSIL has achieved reduction in power & Water consumption due to waste
minimization & process innovation under Sustainability Program

Electricity Consumption Per Car

Water Consumption Per Car

Power Consumption per car
has reduced by ~30% in the
last decade

Water Consumption per car
has reduced by ~60% in the
last decade

©2013 Maruti Suzuki India Limited

MSIL’s Key Focus area under Sustainability

Sustainable Approach



Environmental Perspective (CO
2

Footprint)



Soc楡氠Perspect楶e



Econom楣 Perspect楶e

a)

Focus on Efficient Product Development

b) Focus on Green Manufacturing

b) Focus on Green Supply Chain Operation

a) Focus on Community Development

a) Focus on Road Safety

a) Hedging of Foreign Currency & expensive raw metal

b) Focus on Localization

©2013 Maruti Suzuki India Limited

Green Supply Chain Operation

MSIL has a supplier base of 267 suppliers (Including 20 JVs)

MSIL took a lot of initiatives to improve environmental performance under
supply chain operation:

Set up JVs for Lighter Weight Components:



Setup JVs with
Inergy

Corporation, France to develop plastic fuel tank

Fuel Tank

Plastic Tank is 30% lighter in weight & 100% recyclable

Optimization of Logistic Operation:



1
st

Company in India to manufacture plastic fuel tank



Already introduced in Swift & Dzire, others are under implementation



More than 100 suppliers are located in Gurgaon
-
Manesar Region



Commissioned a steel coil processing plant (JVs) in Manesar to reduce transportation of
various suppliers

Initiatives helped to reduce 16,700 Km of vehicular movement per year

Continuous Focus on Optimization; 86%(by Value) of the Components
sourced by the company are located within 100 km radius

©2013 Maruti Suzuki India Limited

Green Supply Chain Operation

Rail Transportation:



For exports, MSIL is using rail transportation from Gurgaon to
Mundra

Port,
Gujarat.



Suzuki exports components to other facility in Thailand & Indonesia by rail
transportation.

More than 3 lakh vehicles & 30% export of total kits by rail

Packing Improvement for Components:



Parts come in 100% reusable bins



Paper & Cardboard Packing for butyl tape were replaced with
recyclable plastic spools

Similar to these initiatives, MSIL is also exploring various other
options to make supply chain operation more greener

In 2011
-
12, ~23 Ton of polythene were eliminated & ~20 ton of cardboard were saved

Switch from Road to Rail can reduce emission by 40%

©2013 Maruti Suzuki India Limited

Environmental perspective under Sustainability

Green Product Development & Product

Green Manufacturing

Green Supply Chain

MSIL is following basic philosophy of “ Smaller, Fewer, Lighter, Shorter &
Neater” to develop healthy & positive eco system in India !!!!!

MSIL is committed to reduce carbon footprint from environmental
perspective under sustainability program for greener tomorrow……….

©2013 Maruti Suzuki India Limited

MSIL’s Key Focus area under Sustainability

Sustainable Approach



Environmental Perspective (CO
2

Footprint)



Soc楡氠Perspect楶e



Econom楣 Perspect楶e

a)

Focus on Efficient Product Development

b) Focus on Green Manufacturing

b) Focus on Green Supply Chain Operation

a) Focus on Community Development

a) Focus on Road Safety

a) Hedging of Foreign Currency & expensive raw metal

b) Focus on Localization

©2013 Maruti Suzuki India Limited

Focus on Community Development

Create Heath Awareness in Communities

Foundation day celebration

At
Kasan

School, Manesar

Maruti employees participating in volunteering program



Since 2007, MSIL has adopted four neighboring communities in Manesar



MSIL runs a computer education center for providing basic computer literacy to the children at Alihar
village



Last year, employees contributed 4,142 volunteering hours for the benefit of the community.



MSIL made large investment to improve basic infrastructure & health awareness

Community development is part of MSIL’s CSR Policy.

Stakeholder engagement is given utmost importance in the CSR Policy

©2013 Maruti Suzuki India Limited

Educate Driver

Focus on Road Safety

MD with truck drivers for road safety campaign

Set up of 6 IDTR & 206 MDS

Total Persons Trained in IDTR (Cumulative)



MSIL runs a nationwide road safety programme through
6 IDTR & 206 MDS.



MSIL runs a special driver training program for truck
drivers employed by its transporter.



MSIL has trained more than 7 lakh people so far in
IDTRs.

MSIL has made a commitment to train 5 lakh persons over 3 years.

With enhanced driving skill, upto 30% reduction in fuel consumption is possible !!!

©2013 Maruti Suzuki India Limited

MSIL Considers the improvement in Social Performance as key to
corporate success under sustainability !!!!!

MSIL engages with the stakeholder group to assess its needs &
addresses them through various CSR initiatives……

Social Perspective under Sustainability

©2013 Maruti Suzuki India Limited

MSIL’s Key Focus area under Sustainability

Sustainable Approach



Environmental Perspective (CO
2

Footprint)



Soc楡氠Perspect楶e



Econom楣 Perspect楶e

a)

Focus on Efficient Product Development

b) Focus on Green Manufacturing

b) Focus on Green Supply Chain Operation

a) Focus on Community Development

a) Focus on Road Safety

a) Hedging of Foreign Currency & expensive raw metal

b) Focus on Localization

©2013 Maruti Suzuki India Limited

Economic Perspective under Suitability

Maruti Suzuki believes in Sustained business growth & in the financial
well
-
being of its direct stakeholders !!!

At MSIL, investments decisions are based on the economic viability of
product & company under long term sustainable business…..

MSIL has taken various measures to remain economically sustainable so
that it contributes in local economy:

Hedging of Foreign Currency:

MSIL

has

received

permission

from

RBI

to

hedge

risks

arising

from

foreign

exchange

exposure

©2013 Maruti Suzuki India Limited

Economic Perspective under Suitability

Hedging of Precious Commodity

Copper

Aluminum

Precious Metals

MSIL

has

constituted

joint

teams

of

Finance

&

Supply

Chain

to

explore

possibilities

of

hedging

its

commodity

exposure

in

copper,

aluminum

&

precious

metals
.

Enhanced Focus on Localization:

MSIL

is

making

focused

efforts

for

localizing

import

contents

to

develop

economically

viable

product

&

avoid

foreign

exchange

risk

Initiatives taken under Economic Sustainability, helping MSIL to
enhance its revenues & profits

©2013 Maruti Suzuki India Limited

Economic Perspective under Suitability

Under

Economic

Sustainability,

The

objective

is

to

ensure

that

the

MSIL

meet

or

exceed

the

expectations

of

our

customers,

other

stakeholders

and

regulators
;

and

that

they

contribute

to

overall

financial

stability

and

economic

opportunity
.
!!!!!


Maruti

Suzuki is contributing to
Indian Economy in its own way

©2013 Maruti Suzuki India Limited

MSIL’s

goal

under

sustainability

journey

is

to

establish

a

ecosystem

that

are

economically

viable,

environmentally

sound

and

socially

responsible
.


MSIL’s Sustainability Journey : Foot on the Pedal

ENVIRONMENT

©2013 Maruti Suzuki India Limited




Sustainability : What Does It Mean ?



MSIL Approach For Sustainable Growth in Automotive Industry




Expectations From Suppliers

Contents

©2013 Maruti Suzuki India Limited

With the unmet demands & larger business needs….



The suppliers have to play a key role !!!

We are doing our best for sustainability…however….

Expectations from Suppliers

©2013 Maruti Suzuki India Limited

Expectations from Suppliers

EMS

(Environment Management System)

MPS

(Maruti Production System)

“ A well defined system to reduce carbon
footprint (ISO 14001 Compliant)”

“ A system to eliminate in
-
process
wastage and improve productivity ”

More than 65% of tier 1 supplier has
implemented so far…….

Implementation is under process…

52 energy saving projects were implemented by 11 suppliers in FY 11~12,

Resulted in 15% reduction in their energy cost !!!!

Suppliers

should

come

forward

&

implement

such

systems

more

in

their

organization

for

sustainable

future

!

MSIL’s Initiatives at Supplier End

Focus on implementation of “Green System”:

©2013 Maruti Suzuki India Limited

Expectations from Suppliers

Focus on enhanced
quality system :

QUALITY LEVEL
Quality Level at different plants of a
Supplier
New Plant
Existing
Plant
Better
GAP
Quality employment is must for sustainable growth

Product Failure due to internal child part wear

Fuel Adulteration in India


CASE STUDY 1

CASE STUDY 2

Missing India Focus

(Inadequate testing under Indian condition)

New

plants

setup

by

supplier

has

poor

quality

level

Enhancement in quality at supplier end is must !

©2013 Maruti Suzuki India Limited

Focus on optimized logistic & packaging operation:

MSIL lost 40,100 parts in 1 month due to poor transportation & packaging quality

Expectations from Suppliers



Avoid contents of disposable material in packaging



Establish local automotive components hub near manufacturing facility

Focus on India Specific Design & Manufacturing :



Support OEMs in adoption of new technology by offering India specific design



Focus on India specific R&D at supplier level to reduce cost



Enhance value chain of advance technology components by local manufacturing

Ok
Part

NG
Part

NG Transportation
& Packaging

©2013 Maruti Suzuki India Limited

NCR Region

Kolkata

Hyderabad

Mumbai

Pune


Gurgaon Plant


Manesar

Plant


Gurgaon Plant

MSIL’s 86% (by Value) Automotive Supplier
base are within 100 km range in NCR Region

Current Supplier Base for Gurgaon/
Manesar

Last but not the least……Vendor Park near Manufacturing Unit

Shifting supplier near

manufacturing

( Reduce Vehicular Movement)



Earlier Supplier Base for
MSIL,Gurgaon

Supply

from

different

region

of

India

Supplier
base

Bangalore

Chennai

Let’s put joint effort to make supplier base near the manufacturing unit
for sustainable business !!!

Initiatives can help to reduce million tons of CO
2
per Year

Expectations from Suppliers

©2013 Maruti Suzuki India Limited

The greatest threat to our planet is the belief that someone else will save it

-

Robert Swan

Thank
You

MSIL is committed for developing healthy & positive ecosystem for India