VICO 590 X - Two Component Dispenser

heavyweightuttermostMechanics

Nov 5, 2013 (3 years and 7 months ago)

49 views

VICO 590 X
-

Two Component Dispenser

© HÄCKER Automation GmbH | Inselsbergstr. 17 | 99891 Schwarzhausen | Germany

Tel: +49 (0)36259/300 0 | Fax: +49 (0)36259/300 29

www.haecker
-
automation.com

Mass production mixing and dispensing

© HÄCKER Automation GmbH | Inselsbergstr. 17 | 99891 Schwarzhausen | Germany

Tel: +49 (0)36259/300 0 | Fax: +49 (0)36259/300 29

www.haecker
-
automation.com



fully automatic 3D dispenser



Filling, GlobTop and sealing



closed
-
loop linear encoded X
-
Y
-
Z positioning system,


resolution 0,5 µm



volume regulated mixer head with mixing tube



3D recognition system



optical camera system for needle position



integrated process control and optical inspection

Volume regulated mixer head LGD 2k 340

© HÄCKER Automation GmbH | Inselsbergstr. 17 | 99891 Schwarzhausen | Germany

Tel: +49 (0)36259/300 0 | Fax: +49 (0)36259/300 29

www.haecker
-
automation.com



volume regulated mixer head with mixing tube



dosing accuracy up to 10 nl, mixed deviation <1%



accuracy: 0,1 µl @ 6s; Cmk > 2,0



full automatic balancing of dosing fluctuations and viscosity


changes



free programmable dosing amount, dosing speed and


mix proportion



integrated fill stand control



working directly out of disposable 340 ml cartridges

Accurate mixing and dispensing in one process

© HÄCKER Automation GmbH | Inselsbergstr. 17 | 99891 Schwarzhausen | Germany

Tel: +49 (0)36259/300 0 | Fax: +49 (0)36259/300 29

www.haecker
-
automation.com



accurate electronical regulation for every component separately



free programmable mixing proportion



compensation of different fillstands, viscosity and density



mixing variance in the statical mixing tube under 1%



no residual flow through the cartridge according to the


squeeze valve

3D video recognition



body detection via two beveled arranged cameras



calculation of a real vectorial space position


of bodies and surfaces including height information



inspection of bodies and detection of requested dimensions


© HÄCKER Automation GmbH | Inselsbergstr. 17 | 99891 Schwarzhausen | Germany

Tel: +49 (0)36259/300 0 | Fax: +49 (0)36259/300 29

www.haecker
-
automation.com

Optical 3D needle measurement



three
-
dimensional optical measuring


of the exact needle position



measuring in X,Y,Z with two beveled arranged


cameras in the working area



correction after every cartridge change or after request


© HÄCKER Automation GmbH | Inselsbergstr. 17 | 99891 Schwarzhausen | Germany

Tel: +49 (0)36259/300 0 | Fax: +49 (0)36259/300 29

www.haecker
-
automation.com

Process control



miniture camera with lighting is installed directly


at the placing head



permanent monitoring of the process



good traceability via monitor

© HÄCKER Automation GmbH | Inselsbergstr. 17 | 99891 Schwarzhausen | Germany

Tel: +49 (0)36259/300 0 | Fax: +49 (0)36259/300 29

www.haecker
-
automation.com

Process control with integrated scale



the actual dosing amount is controlled by the


precision scale (option)



automatic clearance of new cartridges



automatical and cyclical controlling during production



statistical analyses are shown directly on the monitor


and are recorded in the charge files


© HÄCKER Automation GmbH | Inselsbergstr. 17 | 99891 Schwarzhausen | Germany

Tel: +49 (0)36259/300 0 | Fax: +49 (0)36259/300 29

www.haecker
-
automation.com

Process control via integrated optical inspection



3D vision recognition to inspect the dosing results



programmable process break with error message



logging of the inspection results in the charge files


© HÄCKER Automation GmbH | Inselsbergstr. 17 | 99891 Schwarzhausen | Germany

Tel: +49 (0)36259/300 0 | Fax: +49 (0)36259/300 29

www.haecker
-
automation.com

3D substrate pick up



device with two additional rotation axes A and B



working area above 90
°

pivoting



6
-
axial
-
path efficency


© HÄCKER Automation GmbH | Inselsbergstr. 17 | 99891 Schwarzhausen | Germany

Tel: +49 (0)36259/300 0 | Fax: +49 (0)36259/300 29

www.haecker
-
automation.com

Free combinable add
-
on modules



self installing drive of the add
-
on modules via CAN
-
Bus



central operation of the modules with the main console


Add
-
on
-
modules:




automatic transport system


(SMEMA or customer
-
specific)



needle heating, substrate heating



needle cleaning station



© HÄCKER Automation GmbH | Inselsbergstr. 17 | 99891 Schwarzhausen | Germany

Tel: +49 (0)36259/300 0 | Fax: +49 (0)36259/300 29

www.haecker
-
automation.com

integration in production line



integration of the Dispenser Equipment in the production line



connection to control system



transport system standart SMEMA / Siemens



customer specific adjustments


© HÄCKER Automation GmbH | Inselsbergstr. 17 | 99891 Schwarzhausen | Germany

Tel: +49 (0)36259/300 0 | Fax: +49 (0)36259/300 29

www.haecker
-
automation.com