PowerPoint-Präsentation - WESCO Northwest Automation

heavyweightuttermostMechanics

Nov 5, 2013 (3 years and 7 months ago)

119 views

Automation and Drives

Peer to peer communication

between control platforms

PROFINET

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

2

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

What is needed

to gain the complete control?


The capability to implement …


Decentralized I/O


Peer to peer communication

between control platforms


Information and data


Machine Safety


Motion Control



and incorporate


Infrastructure and

network management


Data Security

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

3

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

Engineering and commissioning

are the main cost factors

PROFINET

+

Biggest opportunity

to reduce cost, speed

time to market, and

improve manufacturing

flexibility is in
Engineering

Savings


Engineering


Software

Hardware







15 %

25 %

60 %

Ethernet

is penetrating

factory and process

automation

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

4

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

Peer to Peer communication between
machines

Cleaning

Filling

Labeling

Packaging

Palletizing

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

5

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

Situation today

Ethernet


Machines from different OEMs


OEMs implementing different automation architectures


Machines controlled by different PLCs

Cleaning

Filling

Labeling

Packaging

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

6

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

Until now:

Program is needed for communication

Cleaning

CALL
#BSEND (


ID: 1


R_ID:


SD_1:


ERROR: ...)

CALL
#BRECV (


ID:


R_ID:


RD_1:


ERROR: ...)

DBSend PLC2:

BoolVar1

BOOL

BoolVar2

BOOL

DwordVar1

DWORD

DBRecv PLC2:

BoolVar1

BOOL

BoolVar2

BOOL

BoolVar3

BOOL

DwordVar1

DWORD

CALL
#BSEND (


ID: 1


R_ID:


SD_1:


ERROR: ...)

CALL
#BRECV (


ID:


R_ID:


RD_1:


ERROR: ...)

DBSend PLC3:

BoolVar1

BOOL

BoolVar2

BOOL

DwordVar1

DWORD

DBRecv PLC3:

BoolVar1

BOOL

BoolVar2

BOOL

BoolVar3

BOOL

DwordVar1

DWORD

ID1

ID2

Filling

Labeling

DBSendPLC1:

BoolVar1

BOOL

BoolVar2

BOOL

BoolVar3

BOOL

DwordVar1

DWORD

DBRecvPLC1:

BoolVar1

BOOL

BoolVar2

BOOL

DwordVar1

DWORD

CALL

#RECV

CALL

#SEND

DBSendPLC1:

BoolVar1

BOOL

BoolVar2

BOOL

BoolVar3

BOOL

DwordVar1

DWORD

DBRecvPLC1:

BoolVar1

BOOL

BoolVar2

BOOL

DwordVar1

DWORD

CALL

#RECV

CALL

#SEND


Know
-
how about communication functions is necessary


Functions are different depending on control platforms

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

7

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

PROFINET makes machine communications easier by

graphically designing peer to peer communications

With PROFINET CBA:

Configuration of the communication

Cleaning

START

STARTING

STOP

READY

Cnt_IN


Lifestate

RUNNING

Cnt_OUT

Labeling

START

STARTING

STOP

READY

Cnt_IN

Lifestate

RUNNING

ICnt_OUT

Filling

START

STARTING

STOP

READY

Cnt_IN

Lifestate

RUNNING

Cnt_OUT


Graphical configuration of

the communication between
machines


No detailed knowledge of
communication functions required

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

8

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

Step1: Create components

Programming

Configuring

Programming

Configuring

Programming

Configuring

Filling

Machine builder A

Labeling

Machine builder B

Packaging

Machine builder C

Filling

Reset

Enable

Start

Stop

Running

Finished

Enable

Fault

Labeling

Reset

Enable

Start

Stop

Running

Finished

Enable

Fault

Packaging

Reset

Enable

Start

Stop

Running

Finished

Enable

Fault

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

9

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

Step2: Import components

PROFInet Engineering Tool

Manufacturer
Independent

Filling

Reset

Enable

Start

Stop

Running

Finished

Enable

Fault

PCD

Machine builder A

Labeling

Reset

Enable

Start

Stop

Running

Finished

Enable

Fault

PCD

Machine builder B

PCD

Packaging

Reset

Enable

Start

Stop

Running

Finished

Enable

Fault

Machine builder 3

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

10

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

Step3: Link components

Filling

Reset

Enable

Start

Stop

Running

Finished

Enable

Fault

Labeling

Reset

Enable

Start

Stop

Running

Finished

Enable

Fault

Packaging

Reset

Enable

Start

Stop

Running

Finished

Enable

Fault

Fill

Label

Pack

Fill

Label

Pack

e.g. Siemens SIMATIC iMap

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

11

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

SIMATIC iMap

Plant
-
wide engineering tool

Technology
view

Network

view


Multi
-
system
intercommunications


Graphical configuration of
communication


Hierarchical navigation


6ES7 820
-
0CC03
-
0YX0


available (V2.0)

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

12

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

iMap

Step4: Download interconnections

Automatic setup of device communication

Download of the connections to the devices

PROFINET

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

13

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

PROFINET diagnostics

Predict, detect, locate and resolve failures

Component

error

Connection

error

Status of

connection

Error
Details

Device

status

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

14

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy


Configuring instead

of programming and debugging


Simplify the interoperability
between multiple vendors


Standardization of machines

and their functionality


Flexibility to reconfigure the
manufacturing flow


PROFINET


Reduce time and costs

in engineering and commissioning

machine in

machine out

Cleaning

ON

STARTING

START

READY

STOP

Lifestate

RUNNING

HELD

Filling

ON

STARTING

START

READY

STOP

Lifestate

RUNNING

HELD

Labeling

ON

STARTING

START

READY

STOP

Lifestate

RUNNING

HELD

Packaging

ON

STARTING

START

READY

STOP

Lifestate

RUNNING

HELD

New machine

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

15

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

Production

Planning

Production

Commiss
-

ioning

PROFINET Objective:

Reduction of time and costs

t

Planning

Engineering

SOP

Engineering

Before

cell view

View of the

entire plant

PROFINET

Time

reduction

20
-
40%

Commiss
-

ioning

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

16

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

Context between

Engineering and Communication

Packaging

Labeling





Cleaning

Fieldbus

Ethernet


?

Proxy

Filling

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

17

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

System
-
wide communication in the plant

PROFINET

Filling

On

Start

Stop

On

Stopped

Running

Ready

Lifestate

Labeling

On

Start

Stop

On

Stopped

Running

Ready

Lifestate

Packaging

On

Start

Stop

On

Stopped

Running

Ready

Lifestate

Cleaning

On

Start

Stop

On

Stopped

Running

Ready

Lifestate

PROFINET enables the integration of machines

connected to fieldbus systems


PROFINET

proxies

PROFINET

proxies

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

18

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

PROFINET Proxy

Siemens PROFINET/PROFIBUS

IE/PB Link



Using the Siemens IE/PB
-
Link as proxy for the

PROFIBUS devices on Industrial Ethernet


The IE/PB Link supports the PROFINET communication

services for data exchange between PROFInet devices

on Ethernet and devices on PROFIBUS

PROFINET

PROFIBUS

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

19

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

The Function of the Siemens proxy

Order
-
No: 6GK1 411
-
5AA00

Cleaning

Filling

PROFIBUS DP

Slave

Image

Slave

Image

Labeling

Cleaning

DP
Master

PROFINET

Filling

Ethernet side:


Proxy maintains the
component model of the
PROFIBUS devices


Establishes and maintains
connections


Handles production and
consumption of the
component data

PROFIBUS side:


Cyclic data exchange between
DP master and DP slaves

Ethernet

Cyclic

updates

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

20

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

PROFINET Proxy

Hilscher PROFINET/DeviceNet


Using the Hilscher PKV50 as a proxy to
connect DeviceNet to the PROFINET
network


Part Number: Hilscher PKV50
-
PN
-
DNM


PROFINET

DeviceNet

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

21

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

PROFINET Proxy

JNOVEL ROFINET/Computer Link


Using the JNOVEL DEXAM to connect

the Mitsubishi PLCs to the PROFINET network


The Link supports the PROFINET communication

services for data exchange between PROFINET devices

and devices on Mitsubishi Computer Link

PROFINET

Mitsubishi PLC

DEXAM

Computer Link

Energy and Automation

PROFINET

PROFINET CBA

SE&A, 02/24/05

22

Situation today

Distributed
Automation

Steps in Engineering

Diagnostics

Benefits

CBA
-
Proxy

PROFINET Proxy

COMTROL PROFINET/Serial Link


Using the COMTROL proxy to connect

serial devices to the PROFINET network


Devices with serial interface like

Barcode scanner, printers, RFID

PROFINET

Serial device

RS232/RS422