AGV-Presentation - Professional Materials Handling

heavyweightuttermostMechanics

Nov 5, 2013 (3 years and 11 months ago)

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0040

Constraints

Space

Capacity

Load

Costs

Operating hours

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Transport solutions

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Advantages of an automated guided vehicle system


Clear floorspace


No floor deck
construction


Simple installation


High
availability/reliability


Flexible performance
increments


Short installation times


Simple expansion

Orlando, FL (407) 677
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Cost
-
effectiveness considerations




Manned


Automated




forklift


Transport (typical)

Investment cost


100%


400%

Manning costs


100%


5%

Maintenance


100%


200%

Transport damage

100%


5%

Single shift

Two shift

Three shift

Investment

Investment

Investment

Years

Years

Years

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Optimal integration into your operating environment

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The automated guided vehicle (AGV) system

1 = Automated guided vehicle (AGV)

2 = Load transfer positions

3 = Load handling equipment

4 = Load devices

5 = Guide track


(laser, inductive, optical)

6 = Data transmission

7 = Management system

1

2

2

3

4

5

5

6

6

6

7

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Application areas and load handling variations

Distribution

Warehousing

Manufacturing

Assembly

Hospitals

Assembly lines

Store operation

Fork lift trucks

Transverse forks

Lift table

Rollers

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Vehicle types

R
O
B
O
M
A
T
I
C
R
R
O
B
O
C
A
R
R
I
E
R
R
R
O
B
O
T
R
A
I
L
E
R
R
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Vehicle functions


Man / vehicle functions


Inputs made via operator panel
with its keyboard and display


Destination input to the vehicle


Plug
-
in manual control and
diagnosis module


Route (destination) finding


High vehicle intelligence


Travel route topology stored in
the vehicle


Destination code processing


Load
-
sensing and empty
location recognition


Guide track following


Guided movements using:


optical track


inductive track


"free
-
flight" (partly guide
-
trackless)


"free
-
navigation" (guide
-
trackless


Data exchange


Infrared


Radio


Special functions


Battery reserve monitoring


Control of battery charging


Obstacle recognition


Load handling


Load acceptance


Load depositing


Load monitoring


Load transfer synchronization


Travel control


Speed


Safety gap maintenance


Collision protection

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Safety elements

Emergency stop

Status indicator

Obstacle sensor

Protective bar

Flasher

Protective bar

Photobarrier

Audible signal

Side protection

rails

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Control concept

P
L
C
D
i

/

D
o
H
o
s
t
PHS management computer

Modem

Visualization

Log printer

Terminal

Peripheral

devices

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AGV task allocation

Control

centre

HOST

PHS
management
computer

AGVs

Customer

Transport

request

Transport order

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AGV task allocation

TAXI

'from' / 'to' order

Vehicle knows

the street network

(layout)

Collection point

(source)

Current

location

Destination

Crossing

management

Orlando, FL (407) 677
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Use of the drive batteries

t
K
t
K
t
K
K
N
K
E
K
A
t
E
t
L
K
N
K
A
t
L
t
E
1
t
E
1
t
L
K
N
t
E
t
L
K
E
Operation from reserves

(for 8
-
14 hours)

Operation from reserves

(with interim recharging

(for 8
-
16 hours operation)

Cyclic operation

(for 24 hours operation)

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Quote request

Order placing

Subcontracting

Acceptance

of subcon
-

tracted items

Engineering

design of

subsystems

Manufacture

Vehicle

test

Assembly

Commis
-

sioning

Long
-
term test

of individual

components

Programming

application

software

Testing

application

software

Order

specification

Design

Software

Modify

standard software

System

design

Project implementation phases

Quality assurance

Technical

training

Integration

with

application

software

Performance and

availability test

Joint work

comms'g

Joint work

testing

Technical

training

Monitoring of

the trial runs

FUNCTIONAL

ACCEPTANCE 1

by customer

at PMH

FUNCTIONAL


ACCEPTANCE 2

by customer

on site

Customer training

Trial runs


Install

software

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Professional project management

Customer

Sales

Planning and

simulation

Responsibility for:

-

functionality

-

delivery date

-

costs

System
-

configuration

Engineering

Software/

control system

AGV

Production/

commissioning

Subcontractors

Project management

Market

Technical

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PMH
-
Service

Customer service

Maintenance

Spare parts

service

Assistance

Remedial

maintenance

Program

maintenance

Full

maintenance

Remote

maintenance

On call

intervention

Periodic

On
-
site team