SSEW BAR- BREAK - Shiv Shakti Engg. Works

haplessuseUrban and Civil

Nov 25, 2013 (3 years and 10 months ago)

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INTRODUCTION

www.shivshaktiengg.in

Srno

Descriptions

Remarks

1

Introduction

2

About us

3

Ssew Bar
-
Break Product

4

Benefits of Mechanical Splicing Coupler

5

Product Features

6

Quality Process

7

Reference

8

Quality Flow Chart

9

Work Order

10

Test Report


INDEX


www.shivshaktiengg.in







INTRODUCTION




Date of Establishment : 10/6/1996



Certification : SSI Certified Company



Banker : Indian Overseas Bank



Auditors : Manish
Badola

(Chartered

Accountant)




Registered Sales Tax No : 27030072536 1/4/2006



Registered Service Tax No : AAMPS8006QSD002



Contact No : 9833660627/8108427154


02228504963/02228507574



Email ID :
vijay.ssew@gmail.com



Website :
www.shivshaktiengg.in



Registered Head Office : unit no
-
7,Gulab Industrial Estate,


Landmark
-

Telephone exchange Lane ,


Sakinaka
, Mumbai
-
400072


www.shivshaktiengg.in


PROFILE

SSEW BAR
-
BREAK was first derived from the
name of Shiv Shakti Engg works. Which was
established in year of 1996, this farm was just
doing all the mechanical works as per as
client requirements, since last 5 years the
SSEW BAR
-
BREAK came in the fields of
construction industry.

This farm is Being Headed by proprietorship
of Mr. Harishchandra Sonar (Vijay soni ).


www.shivshaktiengg.in


Our Client List





GAMMON INDIA LTD, (ELEGANTE RUNWALL GREEN ANDHERI)


GAMMON INDIA LTD, ( RUNWALL GREEN NAHUR)


PRATIBHA INDUSTRIES ( RUNWALL GREEN NAHUR)


KANAKIA SPACES AND DESIGN (CHAKALA)


KANAKIA SPACES AND CONSTRUCTION (KURLA DEPOT)


EKTA INVICTIVES WORLD (DADAR)


GODREJ BOYCE MFG PVT LTD


KHUSHBHU HYDRLUICS SYSTEM


SPY AGRO INDUSTRIAL PVT LTD


CHEMTROL SAMIL INDIA PVT LTD


PRAVIN INDUSTRIES PVT. LTD.


VALLABHA INDUTRIES.


ARCO ELECTRO LTD.

WE HAVE WELL EQUIPPED WORKSHOP WITH MACHINES WITH
VARIOUS CAPACITIES. WE HAVE BRIEF INTRODUCTION WE LOOK
FORWARD TO YOU ENQUIRES AND OPPOURNITY CALL TO YOU FOR
PERSONAL DISCUSSION WITH OUT ANY OBLIGATION.

WE THANK YOU AND LOOK FORWARD TO A MUTUALLY VERIFICIAL
RELATIONSHIP.

www.shivshaktiengg.in




MACHINERY LIST

Sr

No.

Description

MAKE

QTY

1.

CNC LATHE LMW 20LL5

COIMBATORE

1
nos

2.

CNC LATHE LMW PILATUS TL 20

COIMBATORE

1
nos

3.

CNC LATHE LMW SMART TURN

COIMBATORE

1
nos

4.

BFW WITH OVERWORM HEAD

RAJKOT

1
nos

5.

MILLING MACHINE TOOLS CRAFT

RAJKOT

1
nos

6.

MILLING MACHINE D.S

RAJKOT

1
nos

7.

LATHE MACHINE (12")

RAJKOT

1
nos

8.

LATHE MACHINE (41/2")

RAJKOT

1
nos

9.

SURFACE GRINDER (10 X 20")

RAJKOT

1
nos

10.

REDIAL DRILL MACHINE (1")

RAJKOT

1
nos

11.

LAXSON BANSOW (7")

Gujarat

1
nos

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Our Consultant Approved

www.shivshaktiengg.in









J+W




EPICON

www.shivshaktiengg.in





SSEW BAR
-
BREAK PRODUCTS


SSEW Bar
-
Break manufactures the
following Tailor
-
Made Products



SSEW
-
31 Rebar Coupler



SSEW mechanical splicing



SSEW Interlock



SSEW RE
-
Bar Couplers And Accessories



SSEW DIES AND MOULDS



MEASURING INSTRUMENT LIST IN OFFICE

Sr

No.0
6
-

Description

MAKE

QTY

1.

MITUTOYO VERNIAL DIAL CALIPER (12")

JAPAN

1 nos

2.

MITUTOYO VERNIAL DIAL CALIPER (8")

JAPAN

1 nos

3.

MITUTOYO VERNIAL DIAL CALIPER (6")

JAPAN

1 nos

4.

MICRO METER MITUTOYO (0
-
100) MICRON

JAPAN

1 nos

5.

MICRO METER MITUTOYO (100
-
200)

1 nos

6.

(200
-
450)

CHINA

1 nos

7.

BORE DIAL GAUGE MITUTOYO (18
-
35)

JAPAN

1 nos

8.

BORE DIAL GAUGE MITUTOYO (35
-
60)

JAPAN

1 nos

9.

BORE DIAL GAUGE MITUTOYO (50
-
150)

JAPAN

1 nos

10.

(200
-
300)

CHINA

1 nos

11

HEIGHT GAUGE (12")

JAPAN

1 nos

12

VERNIAL CALIPER (6"
-
8"
-
12")

JAPAN

1 nos

13

VERNIAL CALIPER (24")

CHINA

1
nos

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MACHINERY LIST ON WORKING SITE

Sr

No.

Description

MAKE

QTY

1.

REBAR CUTTING MACHINE

GUJARAT

12 SETS

2.

COLD FORGED MACHINE

INDIAN


12
SETS

3.

REBAR THREADING MACHINE

PUNJAB

12 SETS

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REFERNCE OF CODE




Our couplers are as per Code Is
-
1608:2005



By Relevant International Standards

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www.shivshaktiengg.in



QUALITY

Control

www.shivshaktiengg.in





Quality Control For SSEW Bar
-
Break Coupler


Dimension And Appearances Inspection


Outside
Daimeter


Length of the Rod


www.shivshaktiengg.in

www.shivshaktiengg.in





Quality Control For SSEW Bar
-
Break Coupler

In Process Inspection check

5
-
8% by Production Operator

Sampling Check 5
-
8% by

QC.

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Quality Control For SSEW Bar
-
Break Coupler







1
ST

Set Up for every machine


Every 1 Hour at every Machine

In Process Inspection


Cutting


Length


Perpendicularity



Quality Control For SSEW Bar
-
Break Coupler


In Process Inspection


Machining


Threading size


GO/ NOGO plug Gauge

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www.shivshaktiengg.in











Quality Control For SSEW Bar
-
Break Coupler



Final Inspection

Sampling 8% minimum

Check all control Criteria



Length


Outside Diameter


Wall Thickness


Thread Size


GO/NOGO
Guage

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www.shivshaktiengg.in

www.shivshaktiengg.in











Mechanical splicing system

A Quality Product Company





Unit. No. Unit no 7&8,
Gulab

Estate, Near Vijay Hotel,
Telephone Exchange Lane,
Andheri

Kurla

Road,
Sakinaka
,
Mumbai


400 072. Tel 264136103 Cell


9833660627/8108427184.

Web site :
-

shivshaktiengg.in
, Email: vijay.ssew
@gmail.com

www.shivshaktiengg.in

SSEW BAR
-
BREAK Couplers

Machine used in Process

*MACHINE USED in process are




Rebar cutting Machine



Cold forged machine



Rebar threading Machine

www.shivshaktiengg.in

1> Rebar cutting Machine

www.shivshaktiengg.in

2> Cold Forged Machine

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3>Rebar Threading Machine

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SSEW Bar
-
Break Couplers

www.shivshaktiengg.in






















This is SSEW bar
-
break tensile testing scenario after
doing testing in laboratory


www.shivshaktiengg.in

Complete solution for your Construction Projects:



Shiv Shakti
Engg.works

Couplers are designed to join the reinforcement bars.
The traditional method of connecting reinforcement bars with lap joints
continuity in reinforced concrete need not be always appropriate. Advantages
of simplicity and economy in lap splicing is limited to smaller diameter bars
.Harsh mechanical couplers offer the solution for splicing when large diameter
bars are involved.


Technically Superior: SSEW BAR
-
BREAK Couplers performs like continuous
reinforcement, develops strength mechanically, independent of concrete.
Therefore provides ductility in RCC structures independent of condition of
concrete. Proven cyclic performance of rebar offers strength during man
-
made,
seismic or other natural events. The continuity of rebar offers excellent
provision for grounding electrical current.


SSEW BAR
-
BREAK couplers reduce rebar congestion and improve concrete flow
& consolidation. Offer greater flexibility in design options. The simplicity in
detailing of reinforcement, particularly in reinforcement congestion zones
minimizes the reinforcement

fixing errors, detailing and fixing of seismic reinforcement becomes effortless.
Workability with higher steel
-
to
-
concrete ratio allows optimum sizing of RCC
structural members.

The SSEW BAR
-
BREAK
-

couplers increase production rates because of reduced
installation time and simpler quality control requirements. Because of these
differences, Labour requirements and costs will be substantially reduced.


www.shivshaktiengg.in

Mechanical splicing system.

.


BENEFITS

Practical and economical alternative to laps

Single step process: Only one machine, one
operator.

Fast cycle time:30 seconds per thread.

One standard coupler for all splicing requirements
(Standard / Position).

Easy installation, no torque wrench required.

Shortens construction cycle times

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CUTTING



The
end of the reinforcement bars is sawn square



COLD
FORGING



The
essence of the BARTEC system consists in a Patented method of


enlarging
the end of the reinforcement bar by cold


forging
, thus increasing its core diameter

.


THREADING



An
ISO standard metric thread is then cut or rolled

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Application





Pile Cap Foundation or Pile Foundation

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MECHANICAL SPLICING SYSTEM

Mat Foundations and Top Down Construction

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Our prestige clients

www.shivshaktiengg.in

SOMETHING
ABOUT SSEW CAPACITY

*
Our Production capacity of Couplers
is 2000Nos/Day (As per schedule
order)


*Our Production capacity of Rebar threading is
4000Nos/Day (As per schedule order )
(With 2 or 3 Sets of machines)

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ABOUT PARALLEL THREADED REBAR COUPLERS

*
Due to the increasingly complex demands of the
construction industry the Design and layout


of anchors and splices in reinforced concrete
involve a unique combination of art and science.


Practical considerations limit full length
continuous reinforcements throughout any sizeable


structure. Splicing of reinforcement becomes
unavoidable.



*The traditionally accepted form of connecting
reinforcing steel bars has been by lapping them.


The method involves placing two bars together
next to each other, over a defined minimum length


and then holding them in position using wire
ties.


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Merits using Mechanical splicing system



Decreased
complexities in design and construction.

Advancements with hybrid concrete / steel design and standards.

Modern construction techniques.

Demand for increased speed in construction.

Decrease
labour


costs.

Safety performance criteria.

** After facing all this kind of problem in the fields of construction
by using lapping system the SSEW BAR
-
Break has made a
introduction of Mechanical splicing system. which make a new
invention in scenario of the construction fields.


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** Merits after introduction of
Mechanical splicing system:


No reduction of the bar cross section area.


Full
-
Tension splice: Bar
-
break under tensile
load.


Allows full ductile elongation of bars.


Easy installation, no torque wrench required.


One standard coupler for all splicing
requirements (Standard/Position).


Manufactured under strict quality assurance
plan of SSEW . Third party tested.


Full traceability of material origin and
production batch.


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Quality Assurance


SSEW BAR BREAK Pride in successfully serving the varied needs of
our clients with products featuring consistent quality, technical
competence and competitive prices. Further the services of
experienced team of metallurgists, technicians & engineers has
helped us further enhance our expertise in developing customized
variants of our products as per the exacting needs of our clients.

SSEW BAR BREAK Products offer to our clients a variety of
advantages including superior function ability and longer life
standards. Besides our standard range, we also have the expertise
to produce customized variants of our range as per the specific
requirements of our clients.

Quality is of paramount importance for us that is ensured through
the use of high quality raw material, stringent quality measures
throughout the manufacturing process and final testing of products,
prior to delivery. We own sophisticated quality testing equipment,
enabling us to discover even a minute defect in the products


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Benefits of Mechanical splicing
system:




Mechanical systems are more reliable than lap systems because they
don't depend on the concrete for load transfer.

• Mechanical connections offer greater structural integrity. Mechanical
splices offer strength and toughness during man
-
made, seismic or other
natural events.


• Codes require that mechanical splices deliver higher performance than
typical design lengths for lap splices. This is typically 125% to 150%
greater capacity* provided by the mechanical splice versus the lap splice.

• Lap splicing increases rebar congestion at the lap zone and is one of
the major causes for forming rock pockets and voids in the concrete.
Mechanical splices eliminate these congestion problems and will make
the overall job more cost effective through minimized job site problems.


• Building codes stipulate a steel ratio of under 8% and this makes it
nearly impossible to achieve a balanced design with lap splicing.
Mechanical splices allow the designer to achieve an ideal balance of steel
and concrete by eliminating the additional rebar in the lap zone.


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Working with

small


diameter reinforcing bars may require the
use of larger column dimensions to accommodate a greater
quantity of bars. Using mechanical splices allows the option of
larger diameter rebar in a smaller column while minimizing
congestion.



This reduced column size results in a more efficient design and an
optimum use of floor space.




Mechanical splices eliminate tedious lap calculations.




Mechanical splices are fast and easy to install and require no
specialized skilled labor.




Mechanical splices are cost effective by reducing labor costs
and accelerating job schedules.




Dowel bar substitutes reduce labor on site, formwork costs
and increase job site safety.



Bar terminators eliminate congestion and simplify bar placing.



Repair splices eliminate the cost of breaking away massive
amounts of concrete.

* Depending on reinforcing bar standard


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Product Features rebar couplers

Recently after experiencing all this scenarios, More and more
engineers are specifying mechanical rebar connections over
lap splices. They've
found

that mechanical connections afford
a reliability and consistency that can't be found with lap
splicing.


SSEW BAR
-
Break is a parallel
-
threaded
mechanical splicing system designed for
the connection of concrete reinforcing
bars
Ø

16 to 56 mm.


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SSEW BAR
-
BREAK STANDARD
Couplers SIZE

REBAR
SIZE

THRE
AD

OUTER DIAMETER (MM) OD
(+
-

1MM)

LENGTH (+
-

1MM)

MM
PITCH

16

M18

26 / 28

42

2

20

M24

32

50

2.5

25

M29

40

60

3

32

M36

50

74

3

36

M39

56

80

3.5

40

M45

60

90

3.5

Standard size of rebar couplers of SSEW BAR
-
BREAK


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SSEW BAR
-
BREAK




Other Products


Reducer couplers



Taper couplers

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TAPER THREADS Scenario

Tapered Thread couplers are suitable for the
majority of applications which require the joining
of rebar's. They are normally supplied fitted to the
end of the threaded bar and require only the
engagement and tightening of the adjoining bar on
site using a calibrated torque wrench.


The SSEW bar
-
break self aligning taper
-
threaded
design ease of installation, consistent,
performance and durability. It develops higher
tensile strength and provides full load transfer.


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Standard Size of SSEW BAR
-
BREAK
Taper couplers

REBAR
SIZE

EXTERNAL DIAMETER

LENGTH (MM)

THREAD PITCH


D (MM)


L (MM)


(MM)

16MM

26/28

70

2.0

20MM

32

85

2.5

25MM

40

100

2.5

32MM

45

100

2.5

36MM

50

110

2.5

40MM

60

115

3

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QUALITY PLAN FOR THREADING OF REBAR FLOW
CHART

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