Building the Next Generation Workforce for Advanced Manufacturing

fanaticalpumaMechanics

Nov 5, 2013 (3 years and 9 months ago)

77 views

Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

Building the Next Generation Workforce
for Advanced Manufacturing

1

Nada Braman

Rockwell Automation

Training Services

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Who We Are

2

The world’s largest company

dedicated to industrial

automation and information.


We make our customers more

productive and the world

more sustainable.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

What is Automation?

Automation

or
automatic control
, is the use of various control systems for
operating equipment, such as machinery and processes in factories.


3

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Rockwell Automation


$6.26 billion.
In 2009, we achieved our goal of
generating 50% of our revenue outside the U.S.


Headquartered in Milwaukee, WI; employs more
than 22,000 people in more than 80 countries


Received the
FIRST
Founder's Award at the
Edward Jones Dome in St. Louis. The Founder's
Award is presented each year to one organization
or individual for exceptional service in advancing
the ideals and mission of

FIRST
: to get engaged in
science, technology, engineering and math
.



Leading global provider of automation, power, control and information solutions


Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Global Footprint

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Agenda

6

Current Situation (“Then” and “Now”)

Next Generation Workforce


Partnering with Education to Address the

Skills Crisis

Partnership Models

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Where We Are

10

52

2050

Million jobs unfilled around the world

%

Skills gap will even out and become
manageable in the U.S.

of manufacturers can’t find

employees to fill critical jobs


only 5 people to replace every 10 that retire


10X more technical material to understand


Sources: World Economic Group, Manpower Group and Plant Services Magazine, Hudson Institute

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Where We Are

= Skills Crisis

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

We Believe . . .

The workforce is
a competitive
differentiator in a
global economy.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

We Believe . . .

The workforce
maximizes
manufacturing
companies’ technology
investments.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

We Believe . . .

Manufacturers face an ever
-
increasing
shortage of skilled workers due to a
“generational lack of interest” in
manufacturing jobs.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

We Believe . . .

New and emerging manufacturing jobs will
require at least a 2
-
year technical degree
to complement multi
-
craft skills.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

We Believe . . .

Colleges are a critical entry way for the next generation workforce in
advanced manufacturing.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

WHY?

14

Manufacturing is making a
comeback, but it’s evolving into a
very different type of worker.
Rockwell Automation believes in
partnerships with Education to
produce the next generation
workforce.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

The Manufacturer

From education to equipment, today’s workforce has come a long way.

THEN

NOW

Built product
MANUALLY

on assembly line

Earned average
HOURLY WAGE
of
$2.57 in 1960

Top industries included
CARS, APPLIANCES
and
TEXTILES

Manages
AUTOMATED

factory line

53%
have at least
some
COLLEGE
EDUCATION
; nearly
1 in 10
has a graduate
or professional degree

Top industries:
FOOD &
BEV, OIL & GAS,
PHARMACEUTICALS,
SOLAR/SUSTAINABLE
ENERGY

HOURLY WAGE

$24.11

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Curriculum

*

*

*

*

*
To Be Developed

Available Q4 2013

Rockwell believes in working with education by helping shape curriculum
and creating innovative educational products to produce results.

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Curriculum Resources

Workstations and Classroom Kits

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

18

Media
-
Rich

Videos

Podcasts

iBooks

QR Codes

Curriculum Kits

Animations

Trainer DVD

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

19

Resources


Educational Toolkit


Access to Rockwell Software


Instructor and Student Licenses


Technical support


Sponsorship by local distributor


Application approval process


Knowledgebase


Getting started guides


“How To” Videos


Tech support notes


Tailored Training curriculum database


Training Advisor skill and knowledge assessments

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.



Certificate Programs


Maintenance and programming audience


Latest
ControlLogix

and Drives technology,
Safety, and Vibration Analysis


Requirements:


Core courses


Electives


Online assessment


Program Rewards:


Portable
skills and credential provided to
job
candidates and employees


Certificate of achievement


Custom shirt


Special offers for certificate holders

Validation and professional recognition of ControlLogix skills and knowledge

ControlLogix Maintainer

ControlLogix Programmer

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Academic Associates Degree Program


New Manufacturing Systems
Program


2 yr. Associates
Degree


Grant funded


2014 launch


Embedded Rockwell Automation
ControlLogix Certificate Program


Industrial Workstations


Curriculum materials and lab
books

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Academic Program


Advanced Manufacturing
Academic Program


Grant funded


2013 launch


Mobile learning lab for High
Schools and Correctional
Facilities


Automation Ferris Wheel
Workstations, curriculum materials
and lab books

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Apprenticeship Program

Dr. Eric Roe

Director of Applied Technology


Polk State College

Founder/Director


Manufacturing Talent Development Institute

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Mosiac formed a JATC to create and administer the
program.

Polk State Corporate College partnered with
Rockwell Automation, RWD Technologies, and the
Manufacturing Talent Development Institute to
create and offer a structured apprenticeship training
program.


Apprenticeship training for:


Electrical Instrumentation & Automation
Technicians (EIA)


Mechanical / Millwright Craft

Apprenticeship Solution


Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Apprenticeship Program Overview


DOL/DOE Journeyman requirement


144 hours annual
-
classroom, 8000 hours OJT


Polk State / Mosaic program


1232 hours classroom, 4000 hours OJT (combined with advanced
standing)


Employer provided Hands
-
on OJT



Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Program Overview

Electrical Instrumentation & Automation
Technicians (EIA)

Mechanic / Millwright Craft

PCP 1

Manufacturing Fundamentals

&

PCP 2

Maintenance Fundamentals

PCP 3MM

Mechanical Core
Competencies

PCP 4MM

Mechanic & Millwright Craft
Competencies

PCP 5MM

Advanced Customizable Topics

PCP 3EIA

Electrical and Instrumentation
Core Competencies

PCP 4EIA

Electrical, Instrumentation, and
Control Trade & Craft
Competencies

PCP 5EIA

Advanced Customizable Topics


Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Journeyman Apprentice Certificate

Credentials Awarded

MSSC CPT & OSHA 10

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Rockwell Automation:


Vibration Analysis Level 1 Certification


Continuing Education Units (CEUs)
-

IACET
authorized


Certificates of Completion:


Motors & Drives


PLC Fundamentals


ControlLogix


Ladder Logic


PowerFlex Drives


Networks: DeviceNet, Ethernet, ControlNet


ArcFlash Safety


ControlLogix Maintainer and PowerFlex Drives
Certificate Program eligibility

Credentials Awarded

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Credentials Awarded

Certificates of Completion:


Centrifugal Pumps


Displacement Pumps


Mechanical Seals


Basic Welding (MIG/TIG)


Overhead & Vertical Welding


Stainless Steel


Maintenance Lubrication Technician
-

Level 1
Certification

ICML


International Council for Machinery Lubrication

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

Pathways

With these credentials in hand the Apprentices can avail themselves of the
pathways into college as part of Florida’s unified pathway for manufacturing
education.

15 Credit Hours for the MSSC
CPT


+


16 Credit Hours of internal
articulation based on the other
credentials awarded

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

31

We see value in partnerships

Benefits:


Allows us to create improved solutions in
the marketplace by linking resources


Help retain jobs, create new jobs, and
upgrade job skills


Helps address our customer’s problem with
skilled workforce shortage


Establish standards for industrial


control

Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

Questions?

32

Nada Braman

Rockwell Automation Training Services

College Program Manager

440
-
646
-
3144

nbraman@ra.rockwell.com

Dr. Eric Roe

Director of Applied Technology


Polk State College

Founder/Director
-

ManufacturingTDI

863
-
669
-
2838

eroe@polk.edu

Join Us at Automation Fair 2013

Houston Nov. 13
-
14