Nadcap SUBSCRIBER TUTORIAL

dotardhousesMechanics

Nov 18, 2013 (3 years and 7 months ago)

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Nadcap SUBSCRIBER TUTORIAL

Jon Steffey

Program Manager

Informatics Solutions, Research and Development


3 June 2013

Nadcap SUBSCRIBER TUTORIAL



Nadcap Overview



Organizational Structure of Nadcap



Nadcap Process / eAuditNet

AGENDA

Nadcap SUBSCRIBER TUTORIAL



PRI:


DEFINITIONS


PRI

The Performance Review Institute is a
not
-
for
-
profit
affiliate of
SAE

whose mission is to: Provide global, unbiased,
independent manufacturing
process and product assessments
and certification services
to the mobility industry for the purpose
of adding value, reducing total cost and facilitating teaming
between primes & suppliers. PRI administers Nadcap.


Nadcap SUBSCRIBER TUTORIAL



Nadcap:






Special Processes:
are those processes where the


parameters are directly influenced by
component
geometry and/or
the results cannot be confirmed by
inspection, e.g.,
NDT
, Plating, Heat Treating.



Products:

are the manufacturing output of the
combination of
distinct materials, parts and/or processes
which forms a
whole,
e.g., Composites, Elastomer Seals,

Electronics
.


DEFINITIONS


Nadcap

The leading worldwide
co
-
operative program

of major companies designed to manage a
cost effective
consensus approach
to special processes and products

and provide
continuous improvement
within the aerospace

and automotive industries.

Nadcap SUBSCRIBER TUTORIAL



eAuditNet:






DEFINITIONS


eAuditNet

Audit software used to document audit results,
attachments, letters, notes, schedules audits,
supplier advisories, etc. with the ability to produce
reports based on multiple criteria.

Nadcap SUBSCRIBER TUTORIAL



November 1985:

Government/Industry Equal
Partners
Conference
recommends consensus
solution
to
duplication of supplier quality
assurance
systems


July 1990:


PRI
incorporated as a Not
-
For
-
Profit
Trade Association
.

Launch
Nadcap for Aerospace


July 2000:
Roll
-
out of Nadcap Europe


November 2002:
Full Launch of eAuditNet


October 2003:

Roll
-
out of Nadcap Asia


April 2008:

Roll
-
out of eQuaLearn


May 2009:

Full
Launch of eAuditNet 2.0




HISTORY OF THE PERFORMANCE REVIEW INSTITUTE (PRI)

Nadcap SUBSCRIBER TUTORIAL



Nadcap Subscriber Tutorial



Attendees
Guide


Antitrust (page 7)


Nadcap Personal Code of Ethics
and Conflict
of Interest (page 7)



PRI
Website:
www.pri
-
network.org



eAuditNet
Guides:
www.eAuditNet.com




KEY REFERENCES FOR NEW ATTENDEES

Nadcap SUBSCRIBER TUTORIAL



Attend
Task Group
mini
-
orientation
at
the
beginning of each
meeting



Introduce
yourself to the Task Group Chair and Staff
Engineer



Become
active in your Task Group; your comments are very
important



Provide
your feedback from the meeting through the on
-
line
survey




SUGGESTIONS FOR NEW ATTENDEES

Nadcap SUBSCRIBER TUTORIAL


Subscriber members are required to attend Nadcap

meetings. If the member is unable to attend, an
alternate shall be designated.


Reply to surveys, questionnaires and ballots that are

circulated to members.


Carry through sponsorship and coordination of
individual projects as assigned.


Prepare checklists for auditing and continuing
surveillance.


Review resumes and interview auditors.


Review audit reports.


Comply with the Nadcap Personal Code of Ethics and Conflict of
Interest Policy as defined in AS7003.


Safeguard the confidentiality of information that you're exposed to
through the Nadcap program.

MEMBERSHIP RESPONSIBILITIES

Nadcap SUBSCRIBER TUTORIAL

Nadcap MEMBERS


309th
Maintenance

Wing
-
Hill
AFB


AgustaWestland


Air Force


Alenia

Aeronautica

SpA


Avio SpA


BAE Systems


Military Air
Solutions (MAS)


BAE Systems


Ball Aerospace & Technology
Corporation


Beechcraft
Corporation


The
Boeing Company


Bombardier Inc
.


COMAC


Defense Contract
Management Agency (DCMA)


EADS Corporation


Aerolia


Airbus


Airbus Military/ EADS CASA


Astrium


Cassidian


Eurocopter


Premium AEROTECH


Eaton Aerospace


Embraer


GE
Aviation


General Dynamics


General Services
Administration (GSA
)


GKN Aerospace


GKN Aerospace Sweden AB


Heroux
Devtek Inc. (Landing
Gear Division)


Honeywell

Aerospace


Israel Aircraft
Industries


Latecoere


Liebherr
-
Aerospace SAS


Lockheed Martin Corporation


MTU
Aero Engines GmbH


Northrop Grumman
Corporation


Parker Aerospace Group


Raytheon Company


Rockwell
Collins, Inc.


Rolls
-
Royce


SAFRAN
Group


Sonaca


Spirit AeroSystems


Textron Inc.


Bell Helicopter


Cessna Aircraft
Company


Textron Systems


Thales


Triumph Group Inc.


United Technologies
Corporation


Goodrich
(UTAS)
Corporation


Hamilton Sundstrand


Pratt & Whitney


Pratt & Whitney Canada


Sikorsky
Aircraft



1

5

6

6

7

10

10

14

17

19

21

26

30

32

33

30

31

30

31

1

2

2

3

3

3

5

12

16

18

18

19

20

20

20

21

1

1

0
10
20
30
40
50
60
1990
1991
1992
1994
1995
1998
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
South America
Asia
Europe
North America
TIMELINE OF PRIMES

Nadcap SUBSCRIBER TUTORIAL

GOVERNMENT AGENCIES AND CONTRACTOR POSITIONS ON PRI

QUALIFICATION PROGRAMS

Special Process and
Product mandates to
the supplier base in
that region

KEY: R = Accreditation Required by Prime Letter sent to Suppliers; M = Nadcap Member; A = Accepts Nadcap Accreditation

Note
: Not all Subscribers included above; visit eAuditNet for full list. Programs listed as of July 2011.

SUBSCRIBER

FOR
PRI
USE

AMERICAS

EUROPE

ASIA

309th MAINTENANCE WING
-
HILL AFB

Hill AFB, UT

A

(CP, CT, HT, MTL, NMSE, NDT, WLD)

AGUSTAWESTLAND

Cascina Costa, Italy

R

(NDT)

R

(NDT)

R

(NDT)

AIR FORCE

WPAFB, OH

R

(Seals, SLT)

ALENIA AERONAUTICA SPA

Naples, Italy

U12

R

(CP, COMP, HT, MTL, NDT, SE, WLD)

R

(CP, COMP, HT, MTL, NDT, SE, WLD)

R

(CP, COMP, HT, MTL, NDT, SE, WLD)

AVIO S.p.A

Italy

R

(CP, CT, HT, MTL, NDT, NMSE, WLD)

R

(CP, CT, HT, MTL, NDT, NMSE, WLD)

R

(CP, CT, HT, MTL, NDT, NMSE, WLD)

BAE SYSTEMS MILITARY AIR SOLUTIONS (MAS)

UK

U15

R

(COMP, CP, HT, MTL, NDT, NMSE,
WLD)

BAE SYSTEMS

Nashua, NH

A

(CP,CT,WLD)

BALL AEROSPACE & TECHNOLOGY
CORPORATION

Boulder, CO

A

(CP,ETG,WLD)

THE BOEING COMPANY

(
Commercial Airplanes, Intergrated Defense Systems)

U11

R

(COMP,CP,HT,MTL
-
Ind.Test labs only,

NDT, NMSE
-
SE only,WLD)

R

(COMP,CP,HT,MTL
-
Ind.Test labs only,

NDT, NMSE
-
SE only,WLD)

R

(COMP,CP,HT,MTL
-
Ind.Test labs only,
NDT, NMSE
-
SE only,WLD)

BOMBARDIER, INC.

Dorval, Canada

U13

R

(COMP, CP, CT, HT, MTL, NDT, NMSE, WLD)

R

(COMP, CP, CT, HT, MTL, NDT, NMSE,
WLD)

R

(COMP, CP, CT, HT, MTL, NDT, NMSE,
WLD)

Defense Contact Management Agency (DCMA)

(DOD) Alexandrta, VA

M

(ALL, COMP, ETG, FLU, SEAL, SLT)

Airbus

U8

R

(COMP, CP, ETG, HT, MTL, NDT, NMM, SE, WLD)

R

(COMP, CP, ETG, HT, MTL, NDT,
NMM, SE, WLD)

R

(COMP, CP, ETG, HT, MTL, NDT, NMM,
SE, WLD)

Name of Nadcap
Subscribing Prime
Contractor

Nadcap SUBSCRIBER TUTORIAL

INDUSTRY
-
MANAGED ACTIVE CUSTOMER AUDITS

Nadcap SUBSCRIBER TUTORIAL

STATUS REPORT


SUPPLIER AUDITS

Plan
Actual
Actual
Actual
Actual
Actual
2013
2013
2012
2011
2010
2009
AQS
228
83
239
229
239
236
Conv Machining
85
32
61
40
10
Composites
171
53
153
153
131
135
CP
937
314
952
893
857
847
CT
131
51
126
124
113
124
ETG
115
28
84
76
66
42
Fluids
21
10
26
26
32
25
HT
916
311
877
833
786
741
MTL
225
92
193
209
178
185
NDT
1084
342
1009
1011
973
1000
NM
219
71
224
228
178
196
NMMM
16
5
8
2
NMMT
27
14
25
24
20
10
SE
153
49
140
156
129
153
Seals
7
2
12
10
8
12
Sealants
17
5
15
12
17
12
WLD
437
163
436
456
411
446
NUCAP
234
70
256
224
71
181
New Industries
70
14
29
Preassessments
45
18
54
87
187
41
Total
5,138
1,727
4,919
4,791
4,406
4,389
2013 Actual through 26 April 2013

Nadcap SUBSCRIBER TUTORIAL

31
42.6
46.3
45.7
49.3
43.3
44.6
49.3
55.4
51.6
55.8
6
18.5
18.2
17.1
30.6
27.2
28.2
31.1
35.5
28.4
29.7
0
0.7
1
2.7
4.6
4.5
6.8
7.2
7.2
8.7
10.1
0
20
40
60
80
100
120
Americas
Europe
Asia
96
89
Auditors


Audits


STATUS OF AUDITS/AUDITORS (FULL TIME EQUIVALENT)

37

62

66

66

84

75

80

88

98

1466


2437

2852

3295

3870

4015

4389

4406

3678

4791

4919

Nadcap SUBSCRIBER TUTORIAL


Special
Processes


Nondestructive Testing (NDT)


Materials Testing (MTL)


Heat Treating (HT)


Coatings (CT)


Chemical Processing (CP)


Welding (WLD)


Nonconventional Machining & Surface Enhancement (NMSE)


Non Metallic Materials Testing (NMM)


Conventional
Machining
as a Special Process (CMSP
)


Measurement and Inspection (MI)


Systems & Products


Aerospace Quality Systems (AQS
):
AC7004


Fluid Distribution Standards (FLU)


Elastomer Seals (SEALS)


Sealants (SLT)


Composites (COMP)


Electronics (ETG)



NADCAP PROGRAMS

Nadcap SUBSCRIBER TUTORIAL



Nadcap Overview



Organizational Structure



Nadcap Process / eAuditNet



AGENDA

Nadcap SUBSCRIBER TUTORIAL

PRI/Nadcap ORGANIZATIONAL STRUCTURE

Policy

Board of Directors

Executive Leaders


Legal entity


Fiduciary responsibility


Set policy


Provide the vision

Nadcap SUBSCRIBER TUTORIAL

BOARD OF DIRECTORS


Stan Adachi


Divisional Director, Supplier Quality, Defense,
Space, & Security


The Boeing Company


Richard Amato


Manager, Manufacturing Engineering
MECoE
,
Supply Chain Division


GE Aviation


Etienne Galan




Vice
-
President Purchasing


Snecma

(
Safran

Group)


Michael Hayward


Sector Director International & Logistics
Excellence


Northrop Grumman Aerospace Systems


Mario Langlois




Director
-

Quality Engineering and Safety Office


Bombardier Aerospace


Tony Maguire




Head of Quality, Hawk Aircraft Programmes


BAE Systems PLC


Ron
Meester


Vice President, Global Quality


Honeywell Aerospace


Andy Page


Global Engineering & Technology Executive


Rolls
-
Royce
Plc


David L.
Schutt
, PhD


Chief Executive Officer


SAE International


Junji

Tsuji




Manager of Manufacturing Technology Group of Production
Planning Department, Aero
-
Engine and Space Operations


IHI Corporation


Li Wei


General Director, Quality and Safety Department


AVIC


Steve Wells
(Chairman)




Vice President of Quality, Aircraft Systems


UTC Aerospace Systems


Jianqiang

Xu




Deputy General Manager of Science, Technology & Quality
Department; C919 Program Chief Quality Officer
Research Fellow


Commercial Aircraft Corporation of China Ltd. (COMAC)

Nadcap SUBSCRIBER TUTORIAL

PRI/Nadcap Organizational Structure

Tactical

Senior quality leaders &
managers


Oversee operation of Nadcap


Establish & implement policy & procedures


Task group coordination & development


Identify, develop and deploy
improvement

Board of Directors

Nadcap Management
Council (NMC)

Policy

Nadcap SUBSCRIBER TUTORIAL

CURRENT Nadcap MANAGEMENT COUNCIL (NMC)


David Bale

Pratt & Whitney Canada


Dietmar Becher

Liebherr Aerospace


Michael Bess

DCMA


Pascal Blondet, Chairperson

Airbus


Richard Blyth

Rolls
-
Royce


Robert Bodemuller

Ball Aerospace & Technology Corp.


Katie Bradley

Lockheed Martin


Christopher Brust

DCMA


Christian Buck

SAFRAN


Robert Cashman

Parker Aerospace Group


Jim Diamond

309 Maintenance Wing


Hill AFB


Amie Emerson

Spirit Aerosystems


John Haddock

BAE Systems


MAS


Tim Hayes

General Dynamics


Danieli Hilgemberg

Embraer


Scott Iby

Hamilton Sundstrand


Scott Klavon, Secretary (Non
-
Voting)

PRI


Ralph Kropp

MTU Aero Engines GmbH


Peter Krutoholow

Sikorsky



Serge Labbe

Heroux Devtek


Daniel Lecuru

Eurocopter


Eric LeFort

Sonaca


Howard Jeff Lott

The Boeing Company


Frank Mariot

Vought Aircraft


Steve McGinn

Honeywell


Robin McGuckin

Bombardier Aerospace


Michael Murray

Beechcraft Corporation


Colby Nicks

Bell Helicopter Textron


Ana Ottani dos Santos

Embraer


Rick Peterson

Rockwell Collins, Inc.


Alberto Portal

EADS


CASA


Mark Rechtsteiner

GE Aviation


Per Rehndell

Volvo Aero Corporation


Brad Richwine

Raytheon Company


Davide Salerno

Alenia Aeronautica SpA


Victor Schonberger

IAI


Lisa Shaw

Eaton Aerospace


Henry Sikorski

Pratt & Whitney


Asa Snitchler

Beechcraft Corporation


Kevin Ward, Vice Chairperson

Goodrich Corporation


Kirk
Whalen

Heroux Devtek


George Winchester

Northrup Grumman


Corwyn
Berger

EXOVA, Inc.


Michael Brandt



Alcoa


Mark Brown



Kaman Aerospace Group


Tim Crowe

Dearborn Precision


Robert
Custer

AAA Plating &
Inspection


Suzanna DeMoss

Advanced Chemistry & Technology


Eric
Jacklin

FM Callahan & Son


David Jones

Nex
-
Tech Processing.


David Michaud

Fountain Plating Company


Michael Schleckman

Voss Industries, Inc
.


Vitorio Stana

Avcorp Industries
Inc


Vern
Talmadge

Howmet Thermatech Coatings



Nadcap SUBSCRIBER TUTORIAL

Tactical

Board of Directors

Nadcap Management
Council (NMC)

PRI/Nadcap ORGANIZATIONAL STRUCTURE

Technical

Task Groups

Special Processes

Nondestructive Testing,

Materials Testing,

Heat Treating, Coatings,

Chemical Processing,

Welding, NMSE, Non Metallic Materials
Testing & Conventional Machining

Systems & Products

Electronics,

Sealants, Elastomer Seals,

AQS (AC7004),

Fluid Distribution Systems &

Composites


Technical Experts


Determine requirements


Develop documents


Accept corrective action


Final decision on
accreditation


Supplier Support
Committee (SSC)


Administrative


Staff


Policy

Nadcap SUBSCRIBER TUTORIAL



Nadcap Overview



Organizational Structure of Nadcap



Nadcap
Process / eAuditNet


AGENDA

Nadcap SUBSCRIBER TUTORIAL

Nadcap PROCEDURE HIERARCHY

AS7003

QUALITY MANUAL

NOP (Nadcap
Operating

Procedure)

NTGOP (Nadcap
Task Group Operating
Procedure)

NIP (Nadcap Internal
Procedure)

Auditor Handbook

Aerospace Standard which
documents the requirements for
implementing Nadcap industry
consensus
-
based accreditation
programs.

Quality policy describing

the quality system of the
organization.

Specific procedures by which
Nadcap operates.

Scope and general
operating procedures for
each specific Nadcap
commodity program.

Specific procedures by which
PRI / Nadcap Staff operates.

Roles and responsibilities
for Nadcap Auditors, and
clarifications to facilitate and
standardize the audit
process.

Nadcap SUBSCRIBER TUTORIAL



NOP
-
001:
Nadcap Operating Procedure



NOP
-
006: Supplier
Advisory Process



NOP
-
008: Supplier
Merit Program



NOP
-
011: Audit
Failure Process



NTGOP
-
001: Nadcap
Task Group Operating Procedure


KEY PROCEDURES (Located on eAuditNet, under Nadcap Procedures)

Nadcap SUBSCRIBER TUTORIAL

THE Nadcap AUDIT PROCESS

Accreditation
Mandated by
Nadcap Prime
Subscriber

Supplier Requests

Audit

Audit Scheduled

& Auditor Assigned

Audit Performed



Auditor Submits

Report

Supplier

Review

PRI Technical

Staff Review

Task Group

Review

Certificate Issued

to Supplier

Re
-
accreditation Process

Subscriber Action

Supplier Action

PRI Action

Nadcap SUBSCRIBER TUTORIAL


PRI
/Supplier Schedules the Audit using eAuditNet.com


Nadcap Checklists and Preparation Instructions available


Encouraged to review the Nadcap Customer Support Initiative
(NCSI) presentation on eAuditNet


Perform self
-
audit



Auditor
Conducts the Audit using the applicable Nadcap checklists
(located on eAuditNet)


Daily briefing & a final close out meeting at the end of the audit



Auditor
Prepares Cover Letter and attaches to audit report (uploaded
into eAuditNet)



Supplier
has 21 calendar days to initially respond to any findings (7
calendar days for subsequent responses)


AUDIT PROCESS

Nadcap SUBSCRIBER TUTORIAL

EVERY STEP IS MANAGED BY INDUSTRY

AUDIT

CHECKLIST

PROCESS
EVALUTION/
IMPROVEMENT

CORRECTIVE
ACTIONS AS
REQUIRED

AUDIT

RESULTS

AUDIT

CONDUCTED

AUDITOR

QUALIFICATION
& SELECTION

INDUSTRY
EXPERTS
MANAGE ALL
KEY STEPS

Nadcap SUBSCRIBER TUTORIAL

Nadcap


INDUSTRY WORKING TOGETHER

Audit Criteria (AC):

Document containing checklists or other surveillance tools to be utilized
in the course of determining compliance to established industry
standards and prime requirements.

Establish Audit Criteria

Nadcap Staff



Suppliers

Task Groups

(Primes)

Nadcap SUBSCRIBER TUTORIAL

RELATIONSHIP BETWEEN AUDIT CRITERIA (AC), AUDIT HANDBOOK AND
PRIME REQUIREMENTS

Industry

Standards

+

Prime

Requirements


AC7XXX

Audit Criteria

Job Audits

Audit

Handbook

Nadcap SUBSCRIBER TUTORIAL

INDUSTRY MANAGED PROGRAM

AUDIT

CHECKLIST

PROCESS
EVALUTION/
IMPROVEMENT

CORRECTIVE
ACTIONS AS
REQUIRED

AUDIT

RESULTS

AUDIT

CONDUCTED

AUDITOR

QUALIFICATION
& SELECTION

INDUSTRY
EXPERTS
MANAGE ALL
KEY STEPS

Nadcap SUBSCRIBER TUTORIAL



Core
and Technical Requirements are Established by Task Group



Potential
candidates complete a pre
-
screening questionnaire
on

eAuditStaff
.com



Interviewed
by Task Group



Testing/
Certification (Optional)



Training
Audits



Review
of Training with Report from Lead Auditor



Approval
by Task Group



Continual
Monitoring through Audit Reviews



Annual
PRI/Nadcap Training


AUDIT SELECTION/INTERVIEW/PERFORMANCE

Nadcap SUBSCRIBER TUTORIAL



Highly
skilled technical background with average of 30
years
experience in the Special process audited



Unlike ISO or EN 9000 based audits, Nadcap
auditors do
not make
the final decision



Nadcap auditor goal is to evaluate and report the
technical
competency and compliance of the supplier


AUDITORS CRITICAL TO Nadcap

Nadcap SUBSCRIBER TUTORIAL

SAMPLE OF CURRENT AUDITORS & EXPERIENCE

Process

Experience Summary

Aerospace Quality Systems (AQS)

60% ISO Lead Assessors; Average 30 Years Experience

Chemical Processing (CP)

70% Have B.S Degree; 22 % Have MS Degree; 11% Have PHD; Average 35 Years
Experience

Coatings (CT)

100% Have B.S Degree; 20% Have MS. Degree; 20% Have PHD; Average 30 Years
Experience

Composites (COMP)

100% Have B.S. Engineering; 100% Have MS Engineering; Average 15 Years
Experience

Elastomer Seals (SEAL)

50% B.S. Engineering; 30 Years Experience

Fluid Distribution Systems (FLU)

100% Have B.S. Engineering; Average 35 Years Experience

Heat Treating (HT)

80% Have B.S in Metallurgy/Material Science; 30% Have M.S. in Metallurgy/Material
Science; Average 33 Years Experience; Certified Quality Engineer/Auditor

Materials Testing Laboratories
(MTL)

90% Have B.S Degrees; 50% Have MS Degrees; 20% Have PHD; Certified Quality
Engineer/Auditor; Average 35 Years Experience

Nonconventional Machining
(NMMT)

80% Have B.S. Engineering; 40% Have MS Engineering; 20% Have PHD Engineering;
Average 32 Years Experience

Nondestructive Testing (NDT)

100% are Level III

s for Four (4) Methods; 44% Have Bachelors of Science Degrees;
Average 30 years of Experience

Sealants (SLT)

50% Have PHD; Average 30 Years Experience

Surface Enhancement (SE)

80% Have B.S. Engineering; 40% Have MS Engineering; 20% Have PHD Engineering;
Average 32 Years Experience

Welding (WLD)

60% Have B.S Degree; 30% Have MS Degree; Average 34 Years Experience

Nadcap SUBSCRIBER TUTORIAL



INDUSTRY MANAGED PROGRAM

AUDIT

CHECKLIST

PROCESS
EVALUTION/
IMPROVEMENT

CORRECTIVE
ACTIONS AS
REQUIRED

AUDIT

RESULTS

AUDIT

CONDUCTED

AUDITOR

QUALIFICATION
& SELECTION

INDUSTRY
EXPERTS
MANAGE ALL
KEY STEPS

Nadcap SUBSCRIBER TUTORIAL


1.
Quality Systems

2.
Special Process and Product Specific Requirements

3.
Compliance/Job Audits


NDT
:
3 Witnessed Compliance Jobs per Method and 3 “Paperwork” Completed
Compliance Jobs per Method

Heat Treating
:
2 Long Jobs
-
8 Short Jobs

Materials Lab
:
Witnessing of All Test Methods

Chemical Processing
:
Minimum of 4 Job Audits

Coatings
:
2
-
11 Job Audits (Based on Scope)

Welding
:
2 Job Audits per Method

Nonconventional Machining
:
2
-
10 Job Audits

Surface Enhancement
:
2
-
6 Job Audits

Composites
:
15
-
30 Job Audits (Based on Manufacturing Flow)

Electronics
:
Complete 1 Job Audit

Conventional Machining
:
2
-
14 Job Audits (Based on Scope)


Nadcap AUDIT CONTENT

Nadcap SUBSCRIBER TUTORIAL

Chemical Processing

GENERAL FOCUS AUDIT

Calibration
:

NDT

Does the supplier define the process employed for the
calibration of inspection, measuring and test equipment
type, unique identification, location, frequency of checks,
check method, acceptance criteria and the action to be
taken when results are unsatisfactory?

Heat Treating

Nadcap SUBSCRIBER TUTORIAL

TECHNICAL (Nadcap) FOCUS AUDIT

Calibration
:

Are the FPI dryer
ovens calibrated
every three months
at multiple points
across the usable
range?

Are furnaces used for


heat treating Aluminum
parts surveyed at the

required tolerance and


temperature range?


Is measuring and test

equipment used to
control or monitor the
control of a process
(within parameters)


maintained in a
calibration system
compliant with

ISO 10012
-
1?

(I.e. temperature
gages, conductivity
meters, voltmeters,
rectifiers)


Chemical Processing

NDT

Heat Treating

Nadcap SUBSCRIBER TUTORIAL



INDUSTRY MANAGED PROGRAM

AUDIT

CHECKLIST

PROCESS
EVALUTION/
IMPROVEMENT

CORRECTIVE
ACTIONS AS
REQUIRED

AUDIT

RESULTS

AUDIT

CONDUCTED

AUDITOR

QUALIFICATION
& SELECTION

INDUSTRY
EXPERTS
MANAGE ALL
KEY STEPS

Nadcap SUBSCRIBER TUTORIAL


1.
Major Nonconformance:



The absence of, or systemic breakdown of, the Process Control
and/or Quality
Management
system.



Any non
-
conformance where the effect impacts or has the
potential to impact the integrity of the product.


2.
Minor Nonconformance:


A
non
-
systemic lapse in conformance to the Process Control
and/or
Quality Management
system.


NCR CLASSIFICATIONS

Nadcap SUBSCRIBER TUTORIAL


PRI Staff Review:


Staff Reviews Package for Completeness


Review Audit Report


Clarification Changes (electronically)
-

Contact Auditors for
Clarification


Review Supplier Corrective Action


Close
-
Out or request additional information via Forums


Audit Report Package is submitted via eAuditNet for Task Group Review



AUDIT REVIEW

Nadcap SUBSCRIBER TUTORIAL


Task Group Review:


Task
Group decides Procedure for
Review



Sub
-
group review, entire Task Group
Review


Task
Group Reviews for
Correctness


Technical
Comments, Supplier Responses, Technical
Completeness, Auditor Summary Letter, Identify Additional
Findings


Completes
Review of Each NCR and dispositions (NCR Status
)


Discuss
Results with Task Group within
Forums


Task
Group Votes on Accreditation via On
-
Line Balloting

AUDIT REVIEW

Nadcap SUBSCRIBER TUTORIAL

Nadcap


INDUSTRY WORKING TOGETHER

Nadcap Staff


Suppliers

Task Groups

(Primes)

Establish Audit

Criteria

Define Auditor

Requirements

Interview &

Recommend
Auditor

Contract Auditor

Plan/Schedule

Audits

Supplier
Requests

Perform

Audit

Review &

Accept C/A

Submit C/A

Package

Review C/A

Package

Findings

Accredit
Supplier

Nadcap SUBSCRIBER TUTORIAL


Subscribers can use eAuditNet to:


Use ‘Subscriber QML’ to specifically search for your company’s suppliers


Lookup audit details for a supplier including checklist details, nonconformance
(NCR) details, and Supplier and Task Group NCR responses


Lookup the current audit status of a supplier


Download or print hard copy checklist(s)


View new or existing Supplier Advisories


View all Nadcap Procedures (NIPs, NOPs, NTGOPs)


eAuditNet Company Administrator, you can use eAuditNet to:


Create new eAuditNet users for your company


Edit current eAuditNet users for your company


Accept or reject eAuditNet users that select your company during registration


Set
-
up company Users to receive weekly e
-
mails regarding your QML supplier
audits that were submitted (Email Subscription Application)


If you are a Task Group Member, you can use eAuditNet to:


View and discuss supplier audit NCRs


Ballot on supplier audit and merit recommendations


An eAuditNet Subscriber’s Audit Review Guide and eAuditNet Company

Administrator’s Guide can be downloaded from eAuditNet using

Public Documents.


eAUDITNET FOR SUBSCRIBERS


www.eAuditNet.com


Nadcap SUBSCRIBER TUTORIAL

INDUSTRY MANAGED PROGRAM

AUDIT

CHECKLIST

PROCESS
EVALUTION/
IMPROVEMENT

CORRECTIVE
ACTIONS AS
REQUIRED

AUDIT

RESULTS

AUDIT

CONDUCTED

AUDITOR

QUALIFICATION
& SELECTION

INDUSTRY
EXPERTS
MANAGE ALL
KEY STEPS

Nadcap SUBSCRIBER TUTORIAL

TOP 10 PARAGRAPHS SINCE RELEASE OF COMP AC7118 REV A232
AUDITS

18.
8%

14.
5%

9.
9%

9.
0%

8.
7%

8.
3%

8.
3%

7.
7%

7.
6%

7.
2%

0%

2%

4%

6%

8%

10%

12%

14%

16%

18%

20%

1
1
.
3
.
2

1
2
a
-
g
.
2
.
1

6
.
3
.
1

5
.
1
.
1
1

1
2
a
-
b
,
g
.
2
.
1
1

&

f
.
2
.
1
0

1
2
a
-
b
.
2
.
1
3

6
.
3
.
2

1
1
.
3
.
1

1
4
a
-
b
.
2
.
1
0

7
.
5
.
2

H
u
n
d
r
e
d
s

(
J
a
n

1
,
2
0
0
7

t
h
r
o
u
gh

F
e
b

9
,
2
0
0
9
)

Nadcap SUBSCRIBER TUTORIAL

NDT TOP PARAGRAPH REFERENCES AC7114 (SAMPLE


2010)

470
235
209
185
170
140
137
115
108
80
78
70
70
70
70
65
64
63
61
59
57
55
55
53
53
0
50
100
150
200
250
300
350
400
450
500
4
.
1
.
1

8
.
1
.
3

8
.
1
.
2

4
.
4
.
1

4
.
4
.
2

5
.
1
.
3

4
.
4
.
3

4
.
2
.
2

8
.
2
.
2

8
.
1
.
1

5
.
3
.
2
2

5
.
1
.
8

5
.
3
.
1
4

5
.
3
.
1
6

5
.
3
.
1
9

4
.
3
.
3

5
.
3
.
1
7

5
.
3
.
1
5

5
.
2
.
2

4
.
3
.
2

5
.
3
.
7

5
.
2
.
1
3

5
.
4
.
6

5
.
6
.
6

7
.
2
.
6

Nadcap SUBSCRIBER TUTORIAL

QUALITY IMPROVEMENTS FOR SUPPLIERS (SSC 2009 SURVEY RESULTS)

An increasing percentage of Nadcap accredited companies report quality
improvement in the area(s) related to their Nadcap accreditation(s).


Nadcap SUBSCRIBER TUTORIAL

User/Primes

“LIABILITY”

Does
not

shift

Supplier

Conformity

Early Warnings

Nadcap
-
Wide

Central Information
Network


eAuditNet


Agreements:


Auditors


Suppliers


Users

PRI/Nadcap

Supplement with PRI
Responsible for the

process




Industry Standards



Procedures



Oversight



Core Values

Reduce Risk

Reduce Escapes

Supplier Responsiveness

Consistency in Training

Nadcap SUBSCRIBER TUTORIAL

21
-
25 October 2013

Pittsburgh, PA USA


On
-
line registration available at

www.pri
-
network.org



Reservation information will be posted on the

PRI website (
www.pri
-
network.org
) when available.


NEXT Nadcap MEETING

Nadcap SUBSCRIBER TUTORIAL

QUESTIONS

QUESTION TIME

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