Company Profile

bijoufriesAI and Robotics

Oct 19, 2013 (3 years and 9 months ago)

75 views

STRICTLY CONFIDENTIAL

Cikarang
, Indonesia

2

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.

GSG Head Office

COMPANY PROFILE

Company Profile



The project is strategically located, close to GSG existing steelmaking facilities, supporting utilities and infrastructure:

1. Ease of hot metal transportation.

2. Available power transmission, water distribution and access road

3. Direct access to harbor using existing rail road and free way
.
.



GSG Location
Coordinates: 6
°
16'45"S
-

107
°
6'55"E (
Click here to view detail from internet
),

3

To
Cikampek

To Jakarta

到雅加达

GG2

Location

Project BF

GG1

高速入口

JABABEKA

Employee

Housing (Mess)

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.

GSG Location :

Company Profile

Gunung Steel Group established in 1986

The first company to manufacture structural steel products in Southeast Asia

The largest private steel manufacturer in Indonesia

Office & Factory are located at
Cibitung

-

Cikarang

on an industrial area spanning over 200
hectares

4

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.

Company Profile

5

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.

Vision:

Contributes to infrastructure development in Indonesia.

Mission:

Focus on innovation, efficiency, productivity, quality products and services, and
to ensure customer satisfaction with the latest technology.

Human capital development through entrepreneurship management.

Sustainability through implementation of corporate social responsibility.

Vision & Mission :

Company Profile

6

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.


Established 1986 in
Cibitung



Cikarang


Main Products : H
-
Beam, IWF & Angle


EAF Plant Capacity : 1.000.000 tons/year


Beam Plant Capacity : 400.000 tons/year


1
st

Hot Roll Beam manufacturer in South East Asia


Established 2000 in
Cibitung



Cikarang


Main Products : Plate, HRC, CRC, Pipe, Rod & Bar


Plant Capacity : 900.000 tons/year


Market leader of Quarto Plate in Indonesia


Established 1978 in Medan


Sumatera Utara


Main Products : Rod, Bar & Wire


Plant Capacity : 120.000 tons/year


Market leader Hot Rolled Steel Bar in Medan

Companies incorporated in Gunung Steel Group :

Summary of Our Plant Capacity:


Crude production



1

million tons/year


Rolling Mill production



1.
50

million tons/year


Service production



40,000 tons/year


Established 1997 in
Cibitung



Cikarang


Main Products : Galvanizing


Plant Capacity : 40.000 tons/year


Largest Hot Dip Galvanizing Plant in Indonesia

Company Profile

7

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.

BOD

Commercial / Sales

Procurement &
Logistic

Production &
Support

Finance & IT

Property
Development &
Operation

HCD

Corporate Planning

Internal Audit

SNP

BOC

GSG Structure :

Company Profile

Our Integrated Production Process

MINING &

BENEFICIATION

IRON MAKING

STEEL MAKING

CONTINUOUS CASTING

ROLLING

MAIN PRODUCTS

Blast Furnace

(BF)

Scrap

Basic Oxygen Furnace

(BOF)

Electric Arc Furnace

(EAF)

Bloom

Slab

Billet

Hot

Direct

Rolling

(HDR)

Reheating Furnace

Section Mill

Wire Rod Mill

Plate Mill

Hot Strip Steckel Mill

Hot Rolled Coil

& Sheet

Plate

Wire Rod

Bar

IWF, H
-
Beam

Cold Rolling Tandem Mill

Welded Pipe Mill

Iron Ore

Sintered Ore

Coke

Limestone

Beam Blank

Shape

Rall
, Sheet Pile

Seamless Pipe Mill

Notes
(备注)

:



Word with
Black color

means
available

and
have been produced
. (
黑色字体表示现已有的设备及产品
)



Word with
Blue color

means
projects still on progress
.

蓝色字体表示正在启动的项目




Word with
Green Color

means
Future Plan projects
.


绿色字体表示将来准备要做的项目


8

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.

Project Scope of Work

9

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.

Iron Making & Steel Making Workflow :

SCRAP CHARGING


Stock Scrap

ELECTRIC ARC FURNACE


-

Eaf

-

Landle

-

Tundish

-

CCM

CONTINUOUS

CASTING MACHINE

BEAM BLANK

BLOOM

BILLET

SLAB

10

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.

GSG Product :

Company Profile

Production Workflow


Steel Making

Production Workflow


Steel Making

PT.
Gunung

Garuda

BEAM

BLANK

BLOOM

HOT

ROLLING

MILL

-

Reheating Furnace

-

Break Down

-

Rolling Stand

-

Hot Saw

-

Cooling Bed

-

Straightening

-

Stock Yard

IWF/H
-
BEAM

100 x 100 mm

350 x 350 mm

150 x 750 mm

600 x 300 mm

IWF

H
-
BEAM

SSC / PRE
-
FABRICATION

King

Cross

Queen

Cross

Cell

Form

Honey

Comb

T
-
Beam

SSC

MACHINE

ASSEMBLY/
WELDING

(WORKSHOP)

-

Setting

-

Welding

-

Finishing

-

Painting

ANGLE

STEEL STRUCTURE / APPLICATION

11

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.

Production Workflow


Steel Making

PT.
Gunung

Raja
Paksi

HOT

ROLLING

MILL

-

Reheating Furnace

-

Break Down

-

Rolling Stand

-

Hot Saw

-

Cooling Bed

-

Straightening

-

Stock Yard

STEEL STRUCTURE / APPLICATION

BILLET

ROUND BAR

DEFORM BAR

FLAT BAR

WIRE ROD

SAGROD

ANCHOR BOLT

BOLT & NUT

BAR CUTTING
& BENDING

RED DRAWING

MACHINE

KAWAT

PAKU

KAWAT

HITAM

KAWAT

HITAM

HIGH

STRENGTH

MACHINE PRODUCT NAIL

NAILS/

PAKU

GALVANIZED

MACHINE

KAWAT BETON

KAWAT LICIN

BARB WIRE

MACHINE

BARBED

WIRE

STRAIGHT
-

ENING

Ø4
-

Ø10 mm

MESH WELDING

MACHINE

BESI BETON

Ø4
-

Ø10 mm

STRAIGHTENING

MACHINE

BESI BETON

Ø5.5
-

Ø12 mm

MACHINE BAR

BENDING/CUTTING

STIRRUP

Ø5.5


Ø16 mm

COLUMN PRACTICE

12

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.

Production Workflow


Steel Making

PT.
Gunung

Raja
Paksi

STEEL STRUCTURE / APPLICATION

HOT

ROLLING

MILL

HOT

ROLLED

COIL

WIDE

PLATE

PLATE

U O E PIPE MACHINE

SQUARE & RECTANGULAR

SQUARE PIPE

RECTANGULAR PIPE

HRC

PLAIN

HRC CHECKERED

PLATE

SSC

SLITTING MACHINE

STRAIGHTENING

CUTTING

MACHINE

COIL AFTER

SLITTING

PIPE
MILL

MACHINE SSC

CUT TO LENGTH/

SHAPE

-

Drilling

-

Cutting

-

Bending

-

Punching

-

Notching

-

Shot Blasting

-

Marking

-

Painting
dll

ASSEMBLING

WELDING

-

Setting

-

Welding

-

Finishing

-

Painting

ROLL FORMING

MACHINE

COLD
ROLLING

MILL

CRC SHEET

COLD ROLLED

COIL

TUBE MILL

GI SHEET

MILL

TUBE

ERW PIPE

GALVANIZED

STEEL COIL

CONTINUOS

COATING

LINES

COATED

STEEL COIL

THIN

COATED

STEEL

COIL

FOLDING

MACHINE

ROLL FORMING

MACHINE

CHECKERED PLATE

STRAIGHTENING

CUTTING

MACHINE

FLOOR DECK

ROOF SHEETING

WALL SHEETING

CAPING

TRIM

FLAHING

ERW PIPE

MACHINE

SPIRAL PIPE

MACHINE

SIPRAL PIPE

13

SLAB

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.

Company Profile

14

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.

Key Milestone

An integrated steel company with dominant domestic market position in the industry

1978

1986

1992

1997

2000

2001

Gunung

Steel Group
and PT.
Gunung

Garuda
was

established

PT.
Gunung

Gahapi

Sakti

is a merger
company of PT.
Gunung

Gahapi

and
PT.
Gunung

Sakti
.
Both companies are
located in the same
compound in Medan.

SSC (Steel
Service Center)
was established
on 1992 to serve
the customer in
Pre
-
Fabricated
Steel Structure
providing.

PT. Bukit
Terang

Paksi

Galvanizing,
was established in
early 1997, to fulfill
demand for
galvanizing services.

ESC (Engineering
Service Center)
department was
established on
1997 to serve
the customer in
Pre
-
Fabricated
Steel Structure
providing

PT.
Gunung

Gahapi

Bahara

(GGB)
was
established in 1998
due strong demand
for high quality
steel construction
accessories in
Indonesia

1998

PT.
Gunung

Raja
Paksi

commissioned
its first hot
rolled steel plate
in the last
quarter of the
year 2000.

FSC (Forming
Service Center)
was established
on 2000 to serve
the customer in
Beveling, Cut to
Length, Drilling,
Forming,
Punching,
Stamping.

PSC (Plate
Service Center)
was
established on
2001 to serve
the customer
in Cut to Shape
and Plate Line.

BSC (Bar
Service Center)
was
established on
2001 to serve
the customer
in Bending, Cut
to Length,
Threading,
Welding.

2002

CSC (Coil Service
Center)
was
established on
2002 to serve
the customer in
Cut to Length,
Leveling, Skin
Pass, Slitting.

PT.
Gunung

Gahapi

Bahara

was merger to
PT.
Gunung

Raja
Paksi
.

2010

15

Company Profile

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.

ISO
14001:2004

Environment

OHSAS
18001:2007

Safety

ISO 9001
:2008

ABS


QAP

SNI

Quality

Established Global Standard Management

Certifications :

Copyrights ©
Gunung

Steel Group 2009. All rights reserved. Confidential

Company Profile

16


Employees Housing


Mosque



Sport Hall


Health & Medical



Bank & ATM


Office


Security


Meeting Room

GSG Facilities :

Company Profile

17

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.



Control Room



Steel Service Center



Plate Mill



Electric Arc Furnace



Steel Plate



Steel Pipe



Wire Stock



Galvanizing

GSG Mill & Factory :


This presentation has been prepared by
Gunung

Steel Group for informational purposes, and may contain projections and
forward looking statements that reflect the Company’s current views with respect to future events and financial performance.
These views are based on current assumptions which are subject to various risks and which may change over time. No
assurance can be given that future events will occur, that projections will be achieved, or that the Company’s assumptions ar
e
correct. Actual results may differ materially from those projected.


Opinions expressed herein reflect the judgment of the Company as of the date of this presentation and may be subject to
change without notice if the Company becomes aware of any information, whether specific to the Company, its business, or in
general, which may have a material impact on any such opinions.


The Company will not be responsible for any consequences resulting from the use of this presentation as well as the reliance
upon any opinion or statement contained herein or for any omission.


This presentation is confidential and may not be reproduced (in whole or in part) nor summarized or distributed without the
prior written permission of the Company. The recipient(s) of this report agree(s) to keep its content strictly confidential a
nd
undertake(s) not to disclose the information contained herein to any person without the Company’s prior permission.


This presentation does not constitute or form part of any opinion on any advice to sell, or any solicitation of any offer to
purchase or subscribe for, any shares nor shall it or any part of it nor the fact of its presentation form the basis of, or b
e r
elied
upon in connection with, any contract or investment decision.

DISCLAIMER

18

Copyrights ©
Gunung

Steel Group 2011. All rights reserved. Strictly Confidential.