Centre of Excellence of the

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Centre of Excellence of the
Integrated Research and
Exploitation of the Progressive
Materials and Technologies in the
Area of Automotive Electronics

Basic Characteristics of the Project

Operation Program

Research end Development

Co
-
financed by

European Fund of the Regional Development and State Budget
of Slovak Republic

Priority Axis 2

Support of Research and Development

Action 2.1

Support of Excellence Workplaces of Research and
Development networks like pillars of regional development and
support of over regional cooperation

Assumed Costs

4

123

558,00.
-



Number of Coworkers

57

Coordinator

Prof. Dr.
-
Ing. Alena Pietriková

Term of Solution


Solution of activities and outputs: 09/2010


08/2013

Impacts of the project: 2018


Goal of the Project


Development of CEV Progressive Materials and Intelligent
Technologies of Automotive Electronics for Complex
Solution of Research Tasks Defined by the Strategic
Demands.

Specific Goal
1
of the
Project

Centre of Excellence of Integrated Research and Exploitation of
Progressive Materials and Technologies in the Area of
Automotive Electronics.

Specific Goal
2
of the
Project

Support of Realization of Important Research and Development
Projects Solved in the Frame of the Centre.

Specific Goal
3
of the
Project

Slovak Network of Excellence Workplaces for Integrated
Research of Progressive Materials and Technologies for
Automotive Electronics.

Goals of the Project


CEIR
and Exploitation of Progressive Materials and
Technologies in the Area of Automotive Electronics

LABO

REC

LIVE

TIME

LPM

MOD

MER

EM

KOM

LISKA

CEV

Laboratory of Sensor
and Communication
Networks of Safe
Automobile of the
Future

Laboratory of Automotive
Electrotechnics

Technological Laboratory for
Research of Progressive
Materials for Automotive
Electronics

Laboratory for
Modification and Testing
of Properties of
Progressive Materials

Laboratory of Modeling and
Measurement for Automotive
Electronics

Laboratory of EMC
Electronic Devices and
Biological Systems


Guaranteeing

Department
:


Department of Electronics and Multimedia Communications



Head of Laboratory
: doc. Ing. Ján Gamec, CSc.



Fields of science problems solved in CENTRE

Laboratory of Intelligent Sensor and


Communication technologies of an Automobile


new optoelectronic methods of signal processing and transmission in
distributed optical sensor networks (DOSN)


of future accident
-
proof vehicle,


application of optical correlator in distributed traffic sensor systems (traffic
control),


optically powered industrial sensor system of future accident
-
proof vehicle,


intelligent sensor systems for vehicle interior and exterior monitoring with
emphasis on UWB radar sensors,


monocular and

binocular video sensors,


new digital signal processing methods of an intelligent sensors,


mobile communication of customer in an automobile with emphasis on
mobile access network for digital television based on LTE, WiMAX, WiFi
and

other modern network technologies v mobile access networks,


wireless MIMO technologies and reconfigurable wireless network
technologies (Intelligent Vehicular Ad Hoc Networks


InVANET, V2V) .


Laboratory of Intelligent Sensor and


Communication technologies of an Automobile

Picked results of research and development

Development of digital signal processing methods for diagnostics of car
engines and gearboxes (contract with
Medav GmbH, Germany
).

Development of psychoacoustic methods for diagnostics of selected
subsystems of cars and electrical drives (contract with
Medav GmbH,
Germany
).

Development of glasses quality monitoring system of welding robots
(contract with
Volkswagen Slovakia a.s
.).

Development of speech car corpus including phonetic and orthographic
transcription for voice control systems (contract with
Škoda Auto MB
a.s. Czech Republic
).

Partnerships



Centre of Excellence II,


Hamburg University of Technology (TUHH), Prof. Hermann Rohling
-
UWB,


Ilmenau University of Technology , Dr. Rudolf Zetík
-

UWB,


2J s.r.o. (Bardejov)


company oriented on development and manufacturing of of
antennae for the use in GSM, GPRS, GPS, Galileo, Glonass and Telematic
applications (automotive too)...

Development of GPS Patch antenna


Laboratory of Automotive Electrotechnics


Responsible department:


Department of Electrical Engineering and Mechatronics


(KEM TUKE)



Head of Laboratory: doc. Ing. Michal Girman, CSc.


Main research fields solved in Centrum


Laboratory of Automotive Electrotechnics


Design and optimization of
electrical motors with focus
on

efficiency
by

new methods and applying CAD technologies.



Design
of compact drive units for electrical vehicles:
optimization of power
converters and motors design in term of thermal endurance, efficiency and
minimal weight.



Design of
control for compact drives and their supply systems for
electrical vehicles
applying
new

control and artificial intel
l
igence methods and
communication busses in vehicle. The renewable energy sources (fuel cells)
will be applied also in vehicle supply system.



Proposal for
new testing methods of electrical vehicles drive systems and
their supply components in laboratory by
Hardware in the Loop technology.



Desi
g
n of autonomous driven vehicle.

Fields of Industry Projects


High frequency soft switching DC
-
DC converters for voltage and current sources


Power converters for renewable energy sources


Power converters for automotive technique


Battery management systems



Hardware in the Loop technologies for mechatronic dynamic systems a
n
d power
converters.

Testers of circuit breakers magnetic (left) and thermal release (right) made at KEM TUKE

Fundamental research project solved during last 10
years in the field of Power Electronics


High
-
Frequency Soft
-
Switching DC
-
DC Power Converters
.

Project VEGA 1/6110/99,
1999
-
2001, (prof. Dudrik)
.


Voltage and Current Power Supplies with High Efficiency and Reduced Electromagnetic
Interference.
Project VEGA 1/9025/02, 2002

2004, (prof. Dudrik).


Efficient utilisation of renewable energy sources

using modern power electronics
converters and special electrical machines
.

Project VEGA 1/2178/05, 2005

2007, (prof.
Dudrik).


Research of New Generation High Frequency Soft Switching Converters.

Proje
c
t APVV

0095
-
07 (2008
-
2010). (
prof. Dudrik).



Research of power semiconductor converters for industrial and electric utility applications
.

Proje
c
t VEGA

1/0099/09 (2009
-
2011
). (prof. Dudrik).



Research of Power Semiconductor Converters with High Efficiency of Electric Power
Conversion
.

Project
APVV 0
185
-
10

(20
11
-
201
4
). (
prof. Dudrik).



Centre of excellence of power electronics systems and materials for their components.
Code ITMS: 26220120003, (05/2009
-

04/2011).
The project is funded by European
Community, ERDF


European regional development fund. Project contractor: University
of Žilina, co
-
operation FEI TU Košice
,

(prof. Dudrik).

Applied research projects


Test equipments for controlling and setting the circuit breaker thermal and
magnetic releases
.
Project APVV
-
20
-
P03105, FEI
-
TU Košice, 2005
-

2007
(prof. Dudrik).




Implementation of new technology into the production of
r
esidual current circuit
breakers with overcurrent protection
.
Project APVV
-
99
-
P04705, SEZ
Krompachy a.s., 2005
-
2007 (co
-
operation FEI
-
TU Košice
-

prof. Dudrik ).



Research and
d
evelopment of
n
ew
g
eneration
e
lectric linear
d
rives with
h
igh
r
esolution of
p
osition
.

Project APVV
-
99
-
031205, EVPÚ, Nová Dubnica, 2006


2008 (co
-
operation FEI
-
TU Košice
-

prof. Dudrik ).



New Circuit Breaker up to 63 A and Equipments for Breaker Hourly Tests
.
Project APVV 0287
-
07 (2008
-
2010). SEZ Krompachy, (co
-
operation FEI
-
TU
Košice
-

prof. Dudrik ).

Patents


Dudrik, J.: Circuits for Decreasing of the Switching Losses in Extreme
Conditions of the Converter. Slovak patent No. 283721, 2003


Dudrik, J.: Auxiliary Circuit for Controlled Start of the Source. Slovak patent
No. 287189, 2010.


Dudrik, J., Lacko, M.: Non
-
Dissipative Turn
-
of Snubber for Converter. Slovak
patent No. 287292 , 2010


Dudrik, J.: Auxiliary Circuits for Achievement of Zero
-
Current Switching in
PWM DC
-
DC Converters. Slovak pending patent, No.0144
-
2007


Dudrik, J., Ruščin, V., Bodor, M.: Non
-
Dissipative Turn
-
of Snubber in DC
-
DC
Converter with Controlled Output Rectifier. Slovak pending patent, No. 00033
-
2008

Activities in the field of automotive
technology


Laboratory of Automotive Electronics
(LAE) founded in 2004. LAE is a
joint project
of TUKE and Volkswagen Slovakia

with the main goals as follows:


Education quality improving in the field of automotive electronics and electrotechnics


Material and technical basis for orientation research in the field of automotive
electronics


Support for student projects and activities

Laboratory of Automotive

Electronics at FEI TUKE

Basic equipment of LAE


MasterBook VW Polo, Škoda Superb


Bus analyzer for CAN, LIN, FlexRay CANoe (Vector)


Diagnostic software for vehicles of VW group


Car dynamics simul
a
tor CarSim including real
-
time version CarSim RT,
equipped with
sensors of vehicle environment (Mechanical Simulation) and
interfaces for real car ECU


Hardware in the Loop (HIL) simulator RT
-
Lab (Opal
-
RT)


Škoda Octavia II, Škoda Superb, Kia ceed


Laborat
ory measuring instruments, oscilloscopes


Fuel cells


Software tools for
optim
ization of electrical motor design for electromobiles

Support of student projects

Self made electrical vehicles


in
Bosch Electromobile Race 2010 a
nd

2011 (Miskolc, HU)

Technological Laboratory for Integrated Research of
Electro
-
physical Properties of Progressive Materials


Certificatory Workplace
:


Department of Technologies in Electronics



Head of the Laboratory
: Prof. Dr.
-

Ing. Juraj Banský


T
he scientific problems solved in the frame

of the CENTRE

Technological Laboratory for Integrated Research of
Electro
-
physical Properties of Progressive Materials


Micro and nanostructure analyses of electro
-
physical properties of materials
applied in automotive electronics
.



Reliability and lifetime of materials, components and systems applied in
automotive electronics
.



Technologies of screen printing for production of very soft thick film structures and
their application in mount technologies for automotive electronics
.



CAD design techniques for production of PCB, HIO and multichip modules for
automotive electronics
.



Integrated virtual technological laboratory for online education in the area of
materials and technologies in automotive electronics.

Technological Laboratory for Integrated Research of
Electro
-
physical Properties of Progressive Materials

Technological Laboratory for Integrated Research of
Electro
-
physical Properties of Progressive Materials

1. Workplace of Technological Processes I.

Development and production of thick films, design of basics and realization of screen printing
processes for production of hybrid integrated circuits, including mounting of SMD
components, multilayer integrated structures based on LTCC and polymer thick film
structures. Contacting, trimming of resistors, substrates cutting and other necessary
techniques, which depend on construction of the circuits. Deposition of layers


screen
printing, various ways of stencil printing, dispensing, measurement of rheology of non
-
Newtonian liquids, lead
-
free solders and conductive adhesives.

Technological Laboratory for Integrated Research of
Electro
-
physical Properties of Progressive Materials

2. Workplace of
Technological
Processes II.

Production of multichip
modules, cutting of
LTCC ceramic layers
for
multichip modules, 3D
CNC milling and PCB
drilling, PCB etching,
immersion and reflow
soldering.

3D
shaped module with integrated
pressure sensor

Technological Laboratory for Integrated Research of
Electro
-
physical Properties of Progressive Materials

3.
Workplace of Virtual Technological Laboratory and CAD
-

Design Systems
:


CAD designs of all types of structures and elements with support of HIOCAD design
software
, (CAD


design system

Altium Designer
,
CAD


design system

HYDE
)
.

Technological Laboratory for Integrated Research of
Electro
-
physical Properties of Progressive Materials

4.
Workplace of Diagnostics and Thermal Processes
.

Thermal

processing

for

firing

of

thick

films

samples

realized

in

convection

and

programmable

firing

furnaces
;

solder

paste

reflow

in

reflow

ovens

for

SMT
.

Reflow

soldering

in

saturated

vapors
.

Diagnostic

tests

and

reliability

tests



climatic

chamber,

shock

chamber
.


Technological Laboratory for Integrated Research of
Electro
-
physical Properties of Progressive Materials

5.
Workplace of Optical Diagnostics and Inspection of Electronic Structures
.

Microscopic analyses, optical inspection of joints, preparation of metallographic cross
-
sections,
testing of mechanical properties, testing of transition resistance, contacting.


b)
Cooling

10
15
20
25
30
2θ [º]
Intenzita [-]
Cu
6
Sn
5

Ag
3
Sn

β
-
Sn

SnO

228
ºC

a)
Heating


10
15
20
25
30
2θ [º]
Intenzita [-]
Cu
6
Sn
5

Ag
3
Sn

β
-
Sn

228
ºC

230
ºC

232
ºC


Intensity [
-
]


Intensity [
-
]

Technological Laboratory for Integrated Research of
Electro
-
physical Properties of Progressive Materials

6.
Workplace of Measurement
.

The workplace is aimed at measurement of electrical and non
-
electrical parameters by using
precise measuring devices for general applications with support of tools like LabWin software.


Selected Results of Research and Development



Advanced Solder Materials for High Temperature application
-
HISOLD

Financing: COST MP0602, COST, Duration: 2008


2011,


Coordinator:
P
rof.
Dr.
-
Ing. Alena Pietriková



Analysis and Design of Complex Methodology of Evaluation of Mount Components
Joints and Systems Based on Lead
-
free Solders, Financing: VEGA Nr. 1/0108/09,
Duration: 2009


2012, Coordinator:
P
rof.
Dr.
-

Ing. Alena Pietriková



Progressive Materials and Construction Solutions for Technology of Miniaturized
Systems Integration, Financing: VEGA Nr. 1/0076/09

Duration: 2009


2011, Coordinator:
P
rof.
Dr.
-

Ing. Stanislav Slosarčík

Laboratory for modification and testing of advanced
materials


G
uarant
ee
ing

department
:
Department of Physics



Head of the Laboratory: doc. RNDr. Dušan Olčák, CSc.



Laboratory for modification and testing of advanced
materials

The research areas focused to within the Centre



Modi
fication of magnetically soft ferromagnetic materials. Study of electric and magnetic
properties of these materials aimed at their potential applications mainly in sensor
technology.




Modifi
cation of already known polymeric materials in order to obtain materials with new
utilizable properties. Study of relationships between structure and properties of polymeric
materials of interest.




Development of non
-
commercial experimental techniques for modification and testing of
materials under study.

Relevant results of research and development

Support for the completion of building of the nuclear magnetic resonance laboratory

(FCHPT
STU Bratislava) , funding: Project APVV No.: 2003SP200280203

Duration
: 2010,
Coordinator
: doc. RNDr. Dušan Olčák, CSc.


Anom
alous effects in the rheology of polymeric liquids

F
unding
:
SGA Project No.
1/0646/09,
Duration
: 2009


2011,


Coordinator
: prof. RNDr. Vladimír Lisý, DrSc.


Structure of amorphous ferromagnetic materials and their
selected
magnetic properties


F
unding:

SGA Project No.

1/0136/10,
Duration
: 2010
-

2012

Coordinator
: doc. RNDr. Ján Ziman, CSc.



Poten
tial cooperation with industrial companies
:



Chemosvit, a.s.,Svit


Development of polymeric materials for automotive industry

Laboratory for modification and testing of advanced
materials


Cooperation with research institutions in Slovakia and abroad


Cooperation with research institutes and laboratories within the CE laboratory network


Incorporation into activities at the TU of Kosice within building of Technicom.


Laborat
ories
:


-
Laborat
ory of magnetic measurements

(Apli
cations
:
Me
asurement of quasistatic
and dynamic magnetization curves, measurement of the velocity of 180
o

domain walls in
the samples with axial or circular easy axis of magnetization, measurement of
longitudinal magnetoresistance and magnetoimpedance

(
at the frequencies up to
1MHz)


-
Laborat
ory of nuclear magnetic resonance



Laborat
ory is equipped with the
multinuclear NMR spectrometer for solids

(
Ap
plications
: Materi
als of organic and
inorganic origin, biomaterials, amorphous and crystalline materials, materials in the form
of powder, fibres, granules and bulk materials
)


Modelling and measurement laboratory for
automobile electronics


Responsible workplace:



Department of theoretical electrical engineering and electrical measurement



Head of laboratory: prof. Ing. Dobroslav Kováč, PhD.


Fields of scientific problems solved by CENTRE:


Modelling and measurement laboratory for
automobile electronics


computer simulation, analysis and mesurement of automobile electronic circuits,



description, modelling, measurement and optimization of automobile parameters and its
components from EMC point of view,



expert and telemetric parameter measurement of automobile production and operation,



proposal, implementation and maintenance of modern and effective diagnostic and
measurement systems and methods.



simulations of electrical power as well as non
-
power
circuits


simulations of electromagnetic fields in object
´
s
vicinity


multiphysics application problems simulation


measurement and evaluation of operating parameters


development of new measurement systems and
methods


automobile
´
s energy management


using computer simulation for investigation
of automobile
´
s EMC objects


measurement of automobile
´
s EMC as well
as its parts and manufacturing devices


design of optimal technical and
technological solutions


development of new method for EMC
disturbance elimination

Modelling and measurement laboratory for
automobile electronics
-

Cooperation with companies

Telemetry field:


Solving of automobile
´
s accumulator
condition measurement problem,














Patent submitted.

Maintenance, diagnostics and measurement field:


Electronic FASE control tester developed for
Volkswagen, a.s. Slovakia.












Car
´
s bodywork degaussing
equipment designed and develo
-

ped for SAAB, Magna Styr, Graz, Austria.


Measuring current transformer designed for ZPA Křižík,
a.s..


2 patents submitted.


štart zvárania
pre kanál A

štart zvárania
pre kanál B

prítlak
elektród
je/nie je
OK

nulovanie signalizovaných
chýb

teplota
súčiastok
je/nie je OK

zváranie
s/bez
prúdu

bezpečnostný vypínač

voľba a
signalizácia
programu

voľba typu záťaže

signalizácia konca zvárania

zapnutie/vypnutie testera

signalizácia uvoľnenia NBS

+24V je OK

ovládanie
ventilov kanálu
B

zoraďovanie
zapnuté/vypnuté

ovládanie
ventilov kanálu A

ventil
pomocného
zdvihu kanál B

ventil pomocného
zdvihu kanál A

signalizácia
hradlových
impulzov

signalizácia uvoľnenia NBS

napätie pre riadenie
servoventilu

EMC
Laboratory

of

E
lectronic

E
quipments

and
B
iological

Systems


Guaranteeing department:


Department of Electric Power Engineering



Head of laboratory: prof. Ing. Roman Cimbala, PhD.


Fields of scientific problems solved within the frame of CENTRE

EMC
Laboratory

of

Electronic

Equipments

and
Biological

Systems


Research in the areas of diagnostic
s
, testing and influence
of
electronic equipment
s

in

aspects
of
electromagnetic compatibility with focus
on
technical devices and biological
systems
.



Transfer
of EMC
knowledge research and development,
design

and production
of
component
s
, system
s

and electronic module
s

for
utilization
in the electrical engineer and
other related scien
tific branches
.

Influence
of

external

fields

on controlling and
communication

systems

Radiation of
EM
fields

Sensitivity on
EM
fields

Personal devices

Safety

syst
e
m
s

interferenc
ies

Hardware failures

Software failures

Loss of
functionality

C
omponent
s

Equipment

C
ompo
s
it
e

materi
a
l

P
rinted
circuits

Radar

Electromobiles

and
their

interaction


with

electric

power

nets

Smart grids, Smart metering

Automatic net controlling

at the level of consumption

and generation

EMC
of

biological

systems

It

d
eal
s

with

overall

„electromagnetic

backgrounds"

of

living

environment
,

permissible

levels

of

disturbing

and

useful

electromagnetic

signals

(
natur
al

and

artificial)

and

their

influence

on

living

organisms
.

Research

is

oriented

in

this

areas
:


dielectric

properties

of

live

substance
s
,


individual

effects

on

molecular,

t
issue
,

organ

and

systemic

level
s
,


physiological,

p
sycho

-

pathogenic

and

genetic

effects
,


q
uantization

in


dosimetry

and

radiometry,


therapeutic

and

diagnostic

applications
.


B
iological

object

replying

manifest
s

as

active

adaptation

algorithm

mechanisms,

wh
ich

have

chance
s

and

abilit
ies

of


compensation

effects

induced

by

external

activity
.

This

compensation

is

able

to

act

in

the

range

of

permissible

physiological

change,

or

in


pathological

way

.

It

not

is

easy

to

determine

accurate

boundary

between

them
.


EMC
of

biological

systems


Influence

of

non



ion
ising

radiation

on

morphology

change
s

red

corpuscule

has

been

monitored

on

the

department
.

It

h
as

been

determined

bucking

of

red

corpuspule

(erythrocyte)

after

defined

time

it

the

front

of

CRT

computer

display

as

well

as

by

the

measurement

at

the

high

voltage

distribution

board
.

Examples

are

presented

in

the

following

figures
:






checking samples after 12 hours


erythrocytes


shape as rotating ellipsoid

samples of blood after 12 hours exposure
in the front of CRT computer display


bucking has been created on monitored
samples


creation of acanthocytes

EMC
Laboratory

of

Electronic

Equipments

and
Biological

Systems

1.
Laboratory of electromagnetic compatibility

2.
Laboratory of high voltage technique

3.
Laboratory of discharge and ionizing activity

4.
Laboratory of diagnostics


Industrial partners:


East
-
Slovak

Power

Engineering,

inc
.

Košice


Research

Institute

of

Nuclear

Power

Plants,

inc
.

Trnava


Enel,

inc
.

Bratislava


RWE

Munich


Institute

of

Experimental

Physics,

Slovak

Academy

of

Science,

Košice




Parasitological

Institute,

Slovak

Academy

of

Science,

Košice


Centre

of

excelences

of

living

being

and

human

ecology,

Prešov