presentation_3040 - Web Inspection Technologies

unclesamnorweiganΤεχνίτη Νοημοσύνη και Ρομποτική

18 Οκτ 2013 (πριν από 3 χρόνια και 9 μήνες)

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System Overview

Model
HD3040 MV
-
WIS

Technology

Bruce T. Dobbie

Mission Statement

R.K.B. OPTO
-
ELECTRONICS, INC. is a designer and
manufacturer of high speed machine vision, web
inspection, process control and quality assurance and
related technologies. We are the most diverse supplier
and are committed to the industry and our customers
that depend on us to ensure that quality is maintained
at the highest possible level. We are dedicated to
increasing customer satisfaction, continuously
improving our products and services, and providing
opportunities for our employees to achieve their
maximum potential.

Product: HD3040 MV
-
WIS




http://www.rkbopto.com/rkbproducts/3010.html or
http://www.webinspection.us/rkb_products/literature/m3010.html

FOR MORE INFO...

Technology

Overview of HD3040 MV
-
WIS

The OPTOMIZER HD3040 MV
-
WIS technology makes it
possible to add economical, high
-
speed, machine vision imaging
capabilities to existing web manufacturing operations. This
technology detects and categorizes common types of defects that
can adversely affect product quality and damage fragile
mechanical components in production equipment such as
coaters, embossers, laminators, printing presses, and
supercalenders.


Our machine vision technology provides state
-
of
-
the
-
art processing and sets a new standard for mid range full
web quality assurance and control. Our machine vision imaging
web inspection technology will help your company reduce
overall production costs through reductions in machine
downtime, elimination of costly repairs, and fewer customer
complaints.

Overview of HD3040 MV
-
WIS


The 3040 detects common faults like holes, dirt, scale, fisheyes,
gels, bubbles, hard wrinkles, oil, bugs as well as very subtle
defects in specialized coating applications.


The 3040 will provide operational and managerial staff reliable
and complete production information on each and every grade
or roll of product produced.


The 3040 provides historical information on production up to
and beyond one full year.


The 3040 will inform production staff of problematic areas in
their production process such as a bad wire, felt, dryer roll, etc
that can cause re
-
occurring faults.


The 3040 will save thousands of dollars per annum in customer
claims, lost production, machine down time and quality
assurance complaints.

Overview of HD3040 MV
-
WIS


2048 pixel format CCD Chipset


VHO, HS, Standard Lighting.


State
-
of
-
the
-
art Electronic Processing.


Ethernet communication + Modem
interface support.


Latest CPU technology with Flat Panel
Touchscreen.



Detection of defects as small as 25
microns


High Speed capabilities


Repeating Defect Analysis


Historical Data collection based on
Access for ease of operation


Adjustable setup parameters for defect
size, position, type, etc.

HD3040 MV
-
WIS

Features


Integrated and non
-
integrated control system


Environmentally sound
inspection station


Reflective Lighting technique


Transmissive Lighting
technique


Pneumatic Lift system for
rethreading


Solid Aluminum construction

HD3040 MV
-
WIS

Features


Environmentally Sound Inspection Station

HD3040 MV
-
WIS

Features


Military type connections ensure solid electrical specifications are
maintained and environmental protection is achieved

HD3040 MV
-
WIS

Features


State of the art Digital Processing

HD3040 MV
-
WIS

Features


Latest in CCD Line
-
Scanning Sensor Technology

HD3040 MV
-
WIS

Features


Industry Standard Lenses (I.e., 25mm, 50 mm, etc.)

HD3040 MV
-
WIS

Features


Environmentally Sound Lamp Housings

HD3040 MV
-
WIS

Features


Transmissive and Reflective Lighting Techniques

HD3040 MV
-
WIS

Features


Up to 3/4” Full Length Tempered Safety Glass Lamp Covers

HD3040 MV
-
WIS

Features


Custom to Standard Proprietary Lighting w/spring loaded
socket

HD3040 MV
-
WIS

Features


Electronic Controlled Lamp Intensity System

HD3040 MV
-
WIS

Features


Lamp Power and Low Voltage Supply Enclosure

HD3040 MV
-
WIS

Features


Environmentally Sound Electronic Processing Station

HD3040 MV
-
WIS

Features


Dual Channel Oscilloscope (troubleshooting / engineering)

HD3040 MV
-
WIS

Features


Electronic Digital Signal Processing

HD3040 MV
-
WIS

Features


Multiple Relay Interface Capability

HD3040 MV
-
WIS

Features


Electronic Signal Processing WorkStation

HD3040 MV
-
WIS

Features


Automatic Power Up Sequencing System

HD3040 MV
-
WIS

Features


Audible/Visual Alarm Unit

HD3040 MV
-
WIS

Features


Positive Air Purging System and Closed Loop AC

HD3040 MV
-
WIS

Features


Pneumatic Lift Mechanism

HD3040 MV
-
WIS

Features


State of the Art CPU & Touch Systems Stand Alone and Optional
Remote Stations

HD3040 MV
-
WIS

Features


QAMS® (Quality Assurance Management System)

HD3040 MV
-
WIS Applications


Newsprint


Uncoated (printing) paper


Coated paper


Coated board


Linerboard


Magnetic Media


Film


Foil


Metals

HD3040 MV
-
WIS Benefits


High Speed Subtle Spot Type Detection


High Speed Hole Detection


Edge Crack Detection


Hard Wrinkle Detection


Oil Spot Detection


Coating Variance Verification


Repeating Defect Analysis


Inspection System Diagnostics



Reliable Detection


Consistent Detection


Accurate Detection


Reduced Machine Down Time


PM Analytical Performance Verification


Increase in PM Profit Margin

HD3040 MV
-
WIS Benefits


Meets quality initiative and ISO
requirements.


Detection 24/7 without the need for
operational intervention.


Eliminate the need for manual
inspections.

Defect Detection Results


Light Spots (Linerboard App)

Defect Detection Results


Scale (Linerboard App)

Defect Detection Results


Dirt (Newsprint App)

Defect Detection Results


Oil (Coated Paper App)

Defect Detection Results


Coating Skips

Defect Detection Results


Coating Voids

Defect Detection Results


Fiber Clump

Defect Detection Results


Holes

Defect Detection Results


Picking

Defect Detection Results


Bad Edges

Typical Installation

Typical Installation

Typical Installation

Installations at Major Manufacturers

References


For reliability; large, medium and small companies
turn to RKB for their Quality Assurance and Control
needs.

Related Websites


http://www.rkbopto.com


Syracuse, New York, United States


http://rkb.chinapaper.net


Suzhou, Jiangsu, China


http://www. fioproin.it


Milan, Italy


http://www.swallowmachinery.com/


Meltham, Holmfirth, United Kingdom


http://www.quality2process.com


Delden, Netherlands


http://www.splicedetector.net / www.hole
-
detection.com /
www.webinspection.us / www.splicedetector.com


Syracuse, New York, United States