Rexroth IndraMotion for Handling Turnkey Automation Solution For All Handling Tasks

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14 Νοε 2013 (πριν από 3 χρόνια και 10 μήνες)

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Electric Drives

and Controls

Hydraulics

Linear Motion and

Assembly Technologies

Pneumatics

Service

1

Simple, scalable and powerful

Rexroth IndraMotion for Handling

Turnkey Automation Solution

For All Handling Tasks

2

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.

What is IndraMotion for Handling?

What is IndraMotion for Handling?


Uniform PLC platform according IEC 61131
-
3

The robot control inside the PLC

based on:


Standard Motion
-
Control according PLCopen

The only PLC
-
based solution for

motion systems on the market !

3

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.

What supplies IndraMotion for Handling ?

What supplies IndraMotion for Handling ?

Complete source
-
code on one CD !


PLC libraries with Motion
-
Interpreter


PLC templates including

HMI
-

& Motion connection


Readymade operator interface

usable for different HMI devices


Prepared drive parameter

for a quick commissioning

4

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.

What performs IndraMotion for Handling?

What performs IndraMotion for Handling?


Cartesian kinematics


Movement in machine coordinates without
coordination transformation



Coordinated PTP movement


All axis start and end at the same time



Up to 6 axis per kinematic


3 main axis


3 orientation axis

5

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.

What performs IndraMotion for Handling?

What performs IndraMotion for Handling?

IndraMotion for Handling includes all functions needed for

time optimized PTP motion with 6
-
axis kinematics


Blended movements


Teach
-
in position


Jogging


Single step and online display


Protection areas


Diagnostics




A complete range of functions

6

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.

What performs IndraMotion for Handling?

What performs IndraMotion for Handling?

IndraMotion for Handling is the ideal solution for applications

such as


Loading / unloading handlings for fully automated production

Molding machines, mounting, logistics, …


Handling in rough environment

Foundry, electroplating, …


System solution together with the CMS


Palletizing


Pick and Place


Laboratory automation


Retrofitting




Application versatility

7

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.

What performs IndraMotion for Handling?

What performs IndraMotion for Handling?

IndraMotion for Handling is practicable

Application versatility

Overview

Sandblast Application

Multikinematic

8

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.

What provides IndraMotion for Handling …

What provides IndraMotion for Handling …


Quick commissioning


Simple machine configuration


Fast troubleshooting


Engineering savings


Turnkey solution with


Integrated tested functions

… for the OEM ?


High flexibility


Scalable HMI
-
, controller
-

& drive platforms


Open Source


Software

Simple, scalable, powerful

9

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.

What provides IndraMotion for Handling …

What provides IndraMotion for Handling …


Readymade HMI user interface



Teach
-
in & define of point coordinates



Motion programming like a robot control


… for the end
-
user ?

Simple to operate, teach
-
in and programming

… for the OEM ?

Simple, scalable, powerful

10

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.

Rexroth IndraMotion for Handling

Turnkey Automation Solution

For the OEM

Quick commissioning by


simple machine configuration

simple,


powerful


scalable,

11

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


4 Steps to a running machine


4 Steps to a running machine



All machine parameter are


stored in the PLC


described in
one

variable list

12

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


4 Steps to a running machine


4 Steps to a running machine

X

Y

Z

1.
Activate the axis

13

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


4 Steps to a running machine


4 Steps to a running machine

2.
Automatic mode:

X

Y

Z

14

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


4 Steps to a running machine


4 Steps to a running machine

X

Y

Z

3.
Manual mode:

15

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


4 Steps to a running machine


4 Steps to a running machine

X

Y

Z

4.
Software limit switches

16

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.

Rexroth IndraMotion for Handling

Turnkey Automation Solution

For the OEM

High flexibility with scalable


HMI
-
, Controller
-

& Drive platforms

simple,


powerful


scalable,

17

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Drive based configuration


Drive based configuration

VCP 08

Handheld

VCH 08

IndraMotion MLD

IndraDrive

IndraDrive

Engineering PC

IndraDrive Cs

up to 6

Inline I/O

up to 4

and/or

18

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Controller based configuration


Controller based configuration

Handheld

VCH 08

VCP 08

Handheld

VEH 30

VEP 30

VEP 40

IndraDrive

Inline I/O

IndraLogic L40

IndraLogic L20

Engineering PC

IndraDrive Cs

19

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Controller based configuration


Controller based configuration

Inline I/O

IndraDrive

IndraMotion MLC

VCP 08

Handheld

VEH 30

VEP 30

VEP 40

Engineering PC

Handheld

VCH 08

IndraDrive MI

20

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


PC based configuration


PC based configuration

Engineering PC

IndraDrive

Inline I/O

IndraDrive Cs

IndraLogic VEP 30

IndraLogic

VEP 40

21

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Visualization platforms


Visualization platforms


Controller based terminals


VCP 08 and VCH 08


3,8“ display, 5 grey tones


Communication via Ethernet,
Profibus DP or serial interface


Engineering with VI
-
Composer


PC based terminals


Windows CE


8,4‘‘ or 12,1“ SVGA display


Resolution 800 x 600


Engineering with WinStudio


Readymade user interface


Open Source


variable for

customer modifications

22

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Handheld VCH08


Handheld VCH08


3,8“ display, 5 grey tones


Communication via Ethernet


Engineering by VI
-
Composer


Hand wheel to jog axis


Override potentiometer


Safety technology according category 3


Machine
-
Stop
-
Key, black


3 position confirmation key



Hot
-
Plug with connection unit VAC 30


Integrated emergency stop bridging

in the plug


Storage of the Ethernet configuration

23

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Handheld VEH30


Handheld VEH30


8,4‘‘ SVGA Display


Communication via Ethernet


Engineering by WinStudio



Keyboard communication by separate
communication channel



Safety technology according category 3


Machine
-
Stop
-
Key, black


3 position confirmation key



Hot
-
Plug with connection unit VAC 30


Integrated emergency stop bridging

in the plug


Storage of the Ethernet configuration

24

IndraMotion MLD

IndraDrive

IndraDrive

IndraDrive Cs

up to 6

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Without HMI


Without HMI

VCP 08

Handheld

VCH 08

Inline I/O

up to 4

START

STOP

RESET

and/or

25

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Without HMI


Without HMI


Motion programming

in the PLC


Library with complete motion
instruction set


Defining of the motion program

in PLC


No program modification by HMI




Signal exchange


in the PLC


Simple connection of the
command signals


Access to all point coordinates
and the fully data structure

26

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Offline programming


Offline programming


SMC
-
Editor

S
equential
M
otion
C
ontrol



Motion programming with
engineering PC


‚Intellisense‘ support

during programming


Program download to the PLC


Program printout for
documentation

27

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Offline programming


Offline programming


SMC
-
Editor

S
equential
M
otion
C
ontrol



Motion programming with
engineering PC


‚Intellisense‘ support

during programming


Program download to the PLC


Program printout for
documentation

28

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.

Rexroth IndraMotion for Handling

Turnkey Automation Solution

For the OEM

Engineering savings with


integrated tested functions

Simple,


powerful


scalable,

29

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Integrated tested functions


Integrated tested functions


Cycle time optimized movements


Considering the individual

axis parameter for

velocity and acceleration


Coordinated Point
-
to
-
Point movements with up to 6 axis


All axis start and end at the same time


Minimum inaccuracies from the
ideal line are possible

30

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Integrated tested functions


Integrated tested functions


Path optimized movement


Harmonizing of the
acceleration and deceleration
phases


Coordinated Point
-
to
-
Point movements with up to 6 axis


All axis start and end at the same time


The inaccuracies
from the
ideal line
are reduced to
minimum

31

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Integrated tested functions


Integrated tested functions


Blended movement


Time optimizing of the sequence


Treat the mechanic with care


Manual mode


Continuous jogging

with two speed level


Incremental jogging


Jogging with hand wheel

at the VCH08

32

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Integrated tested functions


Integrated tested functions


Scaling / measuring units


Rotary axis


in degree


absolute or modulo format


Linear axis


metric or in inch


Protection areas


Collision prevention in automatic
mode


Up to 4 protection areas per
kinematic can be activated


Range is free configurable

33

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Integrated tested functions


Integrated tested functions


Drive integrated safety technology



Certificated up to SIL2 according

IEC 61508 / EN 62061 / 61800
-
5
-
2

as well as up to category 3 and PL d
according EN ISO 13849
-
1



Simple configuration by

preconfigured templates for


e. g. safe stop, safe motion



HMI, controller and drive

build up a completely rounded

safety concept

34

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Integrated tested functions


Integrated tested functions

Handheld

VCH 08

IndraMotion MLC

IndraLogic VEP

Handheld

VCH 08

IndraLogic L40


Multikinematic

Economical multi machine mode


One controller


One HMI


Up to 4 machines


Base:

-
IndraMotion MLC

-
IndraLogic VEP

-
IndraLogic L40

35

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.

Rexroth IndraMotion for Handling

Turnkey Automation Solution

For the end
-
user


Readymade HMI user interface

Simple to operate, teach
-
in and programming

36

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Readymade HMI user interface


Readymade HMI user interface


Teach
-
in, define


Point coordinates can be
manipulated by HMI


Speed override


Speed can be manipulated by
HMI at any time

37

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Readymade HMI user interface


Readymade HMI user interface


User management with

PIN protection


3 security level are predefined


Program management


All needed functions are
implemented, e.g.


rename, copy


save, load


delete

38

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Readymade HMI user interface


Readymade HMI user interface


Diagnosis system


Information as clear text
messages


from Motion
-
Interpreter


from drive


Expandable for customer
messages


Single step and online display


For a simple commissioning of
the automatic cycle

39

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.

Rexroth IndraMotion for Handling

Turnkey Automation Solution

For the end
-
user


Simple to operate, teach
-
in and programming

Motion programming like a robot control

40

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Motion programming like a robot control


Motion programming like a robot control


Programming by VCP08



Point and axis names,

I/Os and the command syntax

are changeable



Intuitional Motion programming

by HMI



Self
-
explanatory command
syntax



Wide instruction set



e.g. MOVE HOME



41

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Motion programming like a robot control


Motion programming like a robot control


Programming by VEH 30



Point and axis names,

I/Os and the command syntax

are changeable



Intuitional Motion programming

by HMI



Self
-
explanatory command
syntax



Wide instruction set



e.g. MOVE PICK_POS


42

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Motion programming like a robot control


Motion programming like a robot control


Motion command for all applications


Relative and absolute movements


Movement with stop condition


Single axis movement with position value


Cycle optimizing with parameter commands


e.g. speed, acceleration, blending distance


I / O access by motion program


Set Outputs, also on path


Read Inputs


Flexible program configuration with

organization commands and variables


Conditional and unconditional jumps, wait
-
time


Call subprograms


Variable access

JMP LABEL1

IF INT1</>/=123 LABEL1

WAIT 1. 23s

CALL_SUB ROUT1

REAL_VAR_1=1.2

INC INT_VAR_1

MOVE P
XY

MOVE_REL P
XY


MOVE P
XY

TIL IN
1
=0/1

MOVE X=12.34

V_PTP=100%

A=100%

R=12

OUT
1
=0/1

X=12.34 OUT
1
=0/1

WAIT IN
1
=0/1

43

12/10/2009, DCC, SIA 2,, Domenico Livani

© Bosch Rexroth AG 2009. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,

as

well as in the event of applications for industrial property
rights.


Motion programming like a robot control


Motion programming like a robot control


200 instructions per program *



50 position points per program *






10
selectable programs in the RAM



Up to 256 programs on Flash Card



50 Inputs / 50 Outputs



100 Integer Variables / 50 Real Variables

200

50

10

256

* default settings,
Expendable by using subprograms


Electric Drives

and Controls

Hydraulics

Linear Motion and

Assembly Technologies

Pneumatics

Service

44

Simple, scalable and powerful

Rexroth IndraMotion for Handling

Turnkey Automation Solution

For All Handling Tasks

Advantage for the OEM


Quick commissioning


High flexibility


Engineering savings


For the end
-
user


Readymade HMI user interface


Teach
-
in & Define of point coordinates


Motion programming like a robot control

Electric Drives

and Controls

Hydraulics

Linear Motion and

Assembly Technologies

Pneumatics

Service

45

Simple, scalable and powerful

Rexroth IndraMotion for Handling

Turnkey Automation Solution

For All Handling Tasks

Thank you for your
attention !