FANUC Robotics Toledo Defense and Aerospace Robotic Painting Technology

oregontrimmingΤεχνίτη Νοημοσύνη και Ρομποτική

2 Νοε 2013 (πριν από 3 χρόνια και 7 μήνες)

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FANUC Robotics Toledo

Defense and Aerospace Robotic
Painting Technology

About FANUC Robotics Toledo


FANUC Robotics 24 Years in Robotic Painting


Paint Products Designed, Manufactured, Integrated,
and Serviced in North America


225+ Employees Dedicated to Paint


Over 155,000 Robots installed World Wide Since
1982


Over 120 Paint Robots in Defense Applications


Complete Support Network


Dedicated 6000 Ft
2

Paint Lab for Industrial
Applications

Robotic Painting Justification



Quality


Material Cost


Warranty cost


Labor Cost


Compliance



Quality


Automated

robotic

application

of

material

brings

consistency

to

the

spray

out

process
.




Improve appearance consistency


Improve product film build consistency


Provide consistent gun target distance


Reduce part defects and rework costs


Consistently meet government
specifications


Please Open Video 1

Eliminate sags and
runs

Material

Savings


Repeatable

robot

paths

and

gun

triggering

means

the

material

application

will

save

material
.









Gun triggers are precise


Optimized gun target distance


Consistent material delivery


Higher transfer efficiency


Overspray reduced



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Warranty


Proper application per the specification


Eliminates product defects caused by build
variation


Reduction of application related variables


Reduced part rework


Reduced scrap rate


Pinholes

Sinking

Paint thickness variations


Labor


Reduce repetitive motion
injuries


Reduced worker’s
compensation claims


Reduce turnover of skilled
operators


Increased throughput potential


Reduced cycle times /
increases production rates


Productivity increase


Multi shift operation savings


Larger coverage / per robot

Please Open Video 3

Paint
Difficult
Areas
with
Robotics

Compliance



Removes

employee

from

a

hazardous

environment



Eliminate

cost

of

operator

protective

gear



Booth

air

can

be

recirculated



Lower

booth

air

velocity




Lower

VOC

emissions

in

the

air



Reduce

abatement

requirements

FANUC Robotics Industrial Painters

P
-
250
i
A/15

Large

Painter

P
-
250
i
A/15 Key Features and Benefits


Application Flexibility Through
High Performance


Large Reach
-

1400/1400 arms


Painting Speed
-

1500 mm/s


Payload
-

15Kg Applicator & 15Kg
on Arm


Sealed Hollow Wrist
-

140deg bend


Industry’s Largest Work Envelope


Industry’s Fastest Joint Speeds





Work

Envelope & Dimensions

Features:


Offset arm improves near reach and extended
arm improves far reach


Can paint across entire vehicle from one side


Excellent reach allows for painting near the
robot and reduced rail travel


Can paint full fascia/bumper from ear to ear


‘Flip
-
over’ option allows for single robot reach
both sides


Benefit:


Reduces the size of spray booths


paint shop construction savings


energy savings


Reduces number of robots


Simplified paint path



reduced cycle time and teach time

P
-
250
i
A has the largest
envelope and full axis
motion

range


Application Flexibility


Floor and invert mount


Robot can be mounted over the work area reducing
the number of robots and floor space requirements


Industries largest inverted working envelope


Complete range of motion



Application Flexibility

Example: Can Replace Two Robots with One

Example: Arm Mounted Closed
-
Loop Paint Hardware


Recirculating paint supply
lines (24 colors)

Flexible Process Equipment Integration

Specialized Process Equipment Packages for Camouflage Applications



P
-
50
i


Small Painter

Most Flexible Small Painter


Component Parts / Small Parts


Small armor plates, munitions
coatings, defense vehicle
interior/exterior components


Floor, Invert, and Wall Mount


Install in tight spaces


Large work envelope


Fast axis speed and acceleration


Required for small parts painting


Meet demanding cycle times


Camouflage paint finish compliant

Please Open Video 4

Fanuc Robotics Off Line Programming Software

Paint Pro

Please Open
Video 5

Different Uses of PaintPRO

Please Open Video 7

Please Open Video 6

Industry Specific Paint Lab

Dedicated To Automotive & General Industrial
Applications

Four Booths



12’, 16’, 20’ and 30’ Side Draft



Single Component, 2K, FRP, Glaze, Adhesive,


and Powder Capabilities

Ovens



Large (9’x8’x10’) Gas Fired Process Oven



Small (16”x18”x12”) Electric Process Oven

Training Facility



Full System Operations Training



Product Operations & Programming Training

FANUC Defense


Aerospace Contact

Defense


Aerospace Application Specialist


Jerry Perez

Account Manager

Office: (419) 867
-
6048

Mobile: (734) 216
-
3829

Email:
jerry.perez@frc.com