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Copyright ©

2012 Rockwell
Automation, Inc. All rights reserved.

VZ09

SCADA Ready:
Using
Rockwell Software Products to Realize
Specific
Requirements of
a Supervisory Control and Data Acquisition System

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Application Overview


Manufacturing Dashboards


Powerful data logging
analysis


Utilizing SQL and Stored
Procedures


Remote monitoring of the
application


Rich graphical interface


Runtime language switching


Remote alarm notification with SMS and email



2

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

RAD Rapid Application & Development


FactoryTalk View Site Edition


Global

Objects


Global objects let you link the appearance and behavior of a graphic object to multiple
copies of that object in the same application. When you make changes to the original
object, the copies are changed as well
.


Display

reuse

with

parameter

passing


The
same display can be used multiple times with the parameter passed to them using
tag placeholders that forms the
tagname
.


Symbol

Factory

and

Object

shading


The
Symbol Factory is a library of over 5,000 graphical objects optimized for high
performance for use in industrial automation HMI applications,
Objects can be shaded fill.


Data

Access

Control


The External Access property allows you to specify the level of access (Read Only,
Read/Write, or None) external applications and devices have to tags.



3

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Alarming


FactoryTalk Alarm and Events System


Overview


The
FactoryTalk Alarms and Events Services centralize the distribution of device
-
based
and tag
-
based alarm data to run
-
time clients, through FactoryTalk alarm servers that
you add to a FactoryTalk View SE application.


Device

Based

Alarms


Logix

controllers will serve alarm information to FactoryTalk Alarms and Events
Services

Banner. There are two instructions in the
Logix

controllers ALMA for Analog
alarm and ALMD for Digital
alarm.


Tag

Based

Alarms


Allows non
Logix

based controllers and third party devices to connect to FactoryTalk
alarms and events.


FactoryTalk

View

Command


You
can associate a FactoryTalk View command
with any alarm. The
command is
executed from the Alarm and Event Summary or Alarm and Event
Banner.

4

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Real Time Alarm Notification


Specter Instruments WIN
-
911


Overview


WIN
-
911
is real
-
time Alarm Notification Software that works with FactoryTalk Alarm and
Events
to monitor operations and notify personnel of problem conditions. Alarm
notification can be via SMS, pager, voice or email
.


2

way

SMS


Text notification on
alarms


Individual alarm acknowledgement from your cell
phone


“On Demand” list of alarms which have been acknowl
edged, but are still in the alarm
condition


Health
Status


2
-

Way Manual Text messaging available in the WIN
-
911 alarm monitor

5

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Remote monitoring of the application


FactoryTalk Viewpoint.


FactoryTalk
ViewPoint

provides a Web based thin client for
FactoryTalk View
Site Edition
and
PanelView

Plus 6
.


Only a web
-
browser and Microsoft Silverlight required on the client.


Remotely
change tag values in FactoryTalk View Machine or Site
Edition
applications


Numeric Input, String Input, Push Button controls and Control List Selector.


Remotely
change tag values in FactoryTalk View Site Edition
applications


Set, Toggle, Equals (Tag2 = Tag1 *0.35+12), Ramp or Touch Animation with
Command.


Execute Macros.


6

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Utilizing SQL and Stored Procedures


FactoryTalk Transaction Manager


FactoryTalk Transaction Manager can move large amounts of data in
a fast and robust manner
.


Provides error checking for when a transaction has not completed.


Can write
-
back “handshake” to control system for transfer verification.


Two

types

of

transaction



Uni
-
Directional Data transactions (Data logging from a Controller to a Database)


Bi
-
d
irectional Data Transaction. A bit in the controller triggers the transaction, Data from
the control system is passed to a stored procedure in the database and the stored
procedure executes and the output data is downloaded to the controller.


Stored

Procedures


A
stored procedure is a set of Structured Query Language
(SQL)
statements
with an
assigned name that's stored in the database in compiled
form.


Utilize the full power of the Microsoft SQL instruction set.




7

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Powerful data logging and analysis


FactoryTalk Historian Site Edition and FactoryTalk Vantagepoint


VantagePoint

4
.
0

Historian

connector


Logical
model of the data
points.


Instances
of types


allows for quick deployment of new Historian tags to report
on


Real
time tags that are historized are automatically
detected.


User can drag a real time tag onto a trend and automatically the system will show
historical
data.


When tags are historized in multiple historians the system can find the best source of
information needed for a report / trend.


Makes reporting completely transparent to the end
user.


User can drag a real time tag onto a trend and automatically the system will show
historical data
.


Aggregations of data are automatically handled in
Historian.






8

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Manufacturing Dashboards


FactoryTalk VantagePoint


Collects, aggregates
and correlates disparate data from your
manufacturing and production processes and business systems.


Advanced trend tool


XY Plotter


Excel Add
-
in


Portal for thin client access


Advanced Dashboards.


Xcelsius

is a powerful third
-
party tool bundled with
VantagePoint


Designer
tool used to create Interactive Visualizations


Flash based tool used in web sites, portals, PDF, MS Office
Documents
,
etc.


Multiple data sources: Business Objects, Crystal Reports, XML, Web Services,
etc.


Leverages Excel for data mapping, data manipulation, and interactive events
.

9

Copyright ©

2012 Rockwell
Automation, Inc. All rights reserved.

VZ12
-

Migrating your HMI

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Do you have a lifecycle plan?


In
a 2010 study of process automation users, Automation

Research Corporation (ARC)
identified that 88% of these users confirmed the use of automation beyond the
manufacturer’s obsolescence date. In this same study, a clear majority of users
acknowledge having
NO

lifecycle plan.




Globalization

Innovation

Productivity

11

Sustainability

Continuous
improvement at all
stages of the plant
lifecycle


Replacement parts,
maintenance

Take advantage of
the flexibility and
scalability of today’s
platforms


Adapt to market
changes, target
optimization

How to compete in
the global
marketplace and
make actionable
data available to the
“top floor”

Make the most
efficient use of
resources and
protect your
employees and the
environment,
address new
standards

Rockwell Automation is committed to understanding these goals

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

How can Rockwell Automation help?


Product longevity and lifecycle communication


Migration
-
enabled technologies that endure for the long term


Notification of product lifecycle status, allowing you to plan for transitions to upgraded
equipment and software


Lifecycle Services assist you with technology transitions


Our “self service” tools and partners help you manage your own migration activities


Phased migration path and extensive toolkit


A comprehensive portfolio of upgrade and replacement options, as well as conversion
enablers (StepForward) to minimize risk and protect your investments as you transition to
new technology


A phased migration approach that allows you to migrate at the pace that works for you


Global Solutions and Services


Project management, domain expertise, and global execution to help you optimize plant
assets, increase productivity, and improve your overall financial performance.

Long
-
lasting products and commitment to support throughout the lifecycle

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

13

Product Longevity and Lifecycle

Communication


At Rockwell Automation, we give you notice, and we give you
options.

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

14

Agenda

HMI software migrations to consider

Migration planning

HMI software migrations

Migrating HMI hardware

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

15


Visualization

solutions

Industrial Computers
and Monitors

PanelView
Plus

Compact

PanelView
Plus 6

PanelView


Component

PanelView Standard

and Enhanced

RSView32

FactoryTalk
View ME

FactoryTalk
ViewPoint

FactoryTalk
View SE

Industrial
Computers
and
Monitors

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Why migrate your HMI?


Platform evolution
-

operating system and PC


Windows
XP


MS support ends in 2014


Windows
7 is new Microsoft ‘standard’


64
-
bit platform and operating systems becoming standard


Plant
expansion requires move to a larger
system


To new product, or larger license for same product


Move to a more modern
solution


Want better integration with controllers


Want new HMI features


Connectivity to other systems


Move from a competitor
product





16

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Benefits and costs of migration


Modern platforms offer new
capabilities


Better connectivity with other
systems and hardware


Remote HMI operator
interfaces
-


FT
ViewPoint

or FT
VantagePoint


Better graphics and
animations


Alarming / FactoryTalk A&E


Integrated security


Cost


New
software


Hardware platforms


Engineering costs


Operator retraining


It
takes time to learn a new
system


The benefits will be efficiency
and productivity


“operator
effectiveness”


17

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

What
HMI migrations can Rockwell
help with?

18

Competitor HMI

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Example 1:
RSView32 to FactoryTalk
View SE

19



Moving to new 64
-
bit computers


RSView32 does not natively support 64
-
bit operating systems


No plans to discontinue RSView32


However, no plan in place for this support


To take advantage
of features in FactoryTalk View SE and the FactoryTalk
Services Platform


Redundancy for HMI Server, FactoryTalk Alarms & Events


Direct reference tags


Online and offline access to tags


FactoryTalk Alarms & Events


Why?

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Example 1: RSView32 to FactoryTalk
View SE



FactoryTalk View SE equivalents:


Development environment


RSView32
Works


FactoryTalk View Studio


Single station runtime system


RSView32
Runtime


FactoryTalk View SE Station


Distributed runtime system


RSView

Active Display Server


FactoryTalk View SE Server and Client



20

What FT View SE components would I need?

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Example 1: RSView32 to FactoryTalk
View SE



Commercial


StepForward
discount


RSView32
Messenger to Specter Instruments
Win
-
911 discount


Technical


Rockwell Knowledge Base has many AIDs to help with
migration:
AID
27708: RSView32 to
ViewSE

Conversion Guidelines


Rockwell Automation Literature Library


project migration manual


Technical
Support, Rockwell
Sales
office and Distributor can help!


License replacement
-

tag
-
based vs. screen
-
based


21

How can Rockwell help?

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Example 2: Wonderware InTouch to
FactoryTalk View SE



Direct integration with
ControlLogix



Built
-
in alarming with FactoryTalk Alarms and Events


Online and offline access to controller tags


Direct addressing of controller tags


FactoryTalk Services Platform allows sharing of data and information with
other FactoryTalk installations in the plant


Single provider of sales, engineering and technical support


22

Why?

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Example 2: Wonderware InTouch to
FactoryTalk View SE



Commercial


StepForward competitor migration discount


Technical


New conversion utility converts InTouch project to FactoryTalk View
SE


Estimated
70
-
80%
of project is converted


Displays and tag database


Supports InTouch
v6.x through
10.1


Free service from Rockwell


Technical Support, Rockwell Sales office and Distributor can help!




23

How can Rockwell help?

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.


Competitive application conversions


Intellution / GE



FIX v6.0 and 7.0


iFIX

v2.5 through 5.0


Converts projects to RSView32; can then be opened in FactoryTalk
View SE


Wonderware


InTouch v6.x through 10.1


Converts directly to FactoryTalk View SE XML files


Graphic display files and tag databases are converted


Scripts and ActiveX controls are not converted


Follow up work will be required to complete and verify/test conversion

24

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Example 3: PanelBuilder32 to
FactoryTalk View ME



PanelBuilder32 supports entire PanelView Standard family


PanelView Standard is Silver Series


Migrate to PanelView Plus 6, and use FactoryTalk View ME

25

Why?

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Example 3: PanelBuilder32 to
FactoryTalk View ME



Commercial


StepForward migration discount


Applies to both hardware and software


Technical


PanelBuilder32 application will import directly into FactoryTalk View
ME


Technical Support, Rockwell Sales office and Distributor can help!




26

How can Rockwell help?

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

28

Agenda

HMI software migrations

Migration planning

Migrating HMI hardware

Migrating HMI hardware

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Highlights


Migrate from
PanelView

Plus 700
-
1500 to
PanelView

Plus 6


PanelView

Plus 700 to 1500 is in Silver Series


Migration Requires the Ordering of New Catalog Number


Migrate from
PanelView

Standard


First Models Discontinue Sales in June, last Models as parts deplete
in the Fall


Migrate to Appropriate Terminals PVP or
PVc


Migrate from Allen
-
Bradley
InView


Spectrum Now Sells Same Unit and will Insure Future Investment






(Confidential


For Internal Use Only) Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

29

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Migration……..

InView

Message Displays


In Silver Series (as a Rockwell product
)


announced in Nov. 2011


End of Life : November 1, 2012


5 year support (warranty/repair) after November 1, 2012



Product
has been transitioned to Spectrum Controls


Initial Partner offering will be same form, fit, function of existing line


Partner will invest in improved displays,
Comm

modules and usability



Catalog number changes (example):


Rockwell Cat
# =
2706
-
P22R


Spectrum
Cat # =
2706
-
P22R
SC

30

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Need to upgrade your RIO
PanelView
?

31

Preliminary
-

INTERNAL USE ONLY

PanelView

Standard

PanelView

Plus 6

PLC 5


ProSoft

Part Number: AN
-
X
-
AB
-
DHRIO


Remote I/O Adapter to Ethernet/IP HMI


Upgrade your HMIs without replacing your Control System


Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Migrate the PanelView Standard

Design
-
time Project


FactoryTalk Studio wizard to
import PanelView
Standard application


Converted project must be verified for operation


Some PanelView Standard objects are not supported in PvP6

33

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Migrate
PanelView

Standard / Enhanced
to
PanelView

Plus 6


Migrating
PanelView

Standard Applications


http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p
-
ap001_
-
en
-
p.pdf


Migrating
PanelView

Enhanced Applications


http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/2711p
-
qs001_
-
en
-
p.pdf


Legacy
PanelViews

to PanelView Plus Catalog Conversion


http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p
-
ap002_
-
en
-
p.pdf

34

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Migration……..

PVP 700
-
1500 to PVP6 700
-
1500


Migration PVP6 700

1500 is…..


Mechanically Compatible


Application Compatible


More Performance for Less!



Silver
Series
since January
2011


End of Life
before: December
1, 2012


5 year support (warranty/repair) after
December
1,
2012



PanelView Plus 700 to 1500 with RIO and DNET


New Catalog Numbers to Support Installed Base


Expected EOL end of 2015


35

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Run
-
Time MER Compatibility

Terminal

MER Compatibility

V6.1

V6.0

V5.1

V5.0

V4.0

V3.2

PanelView Plus 6 700, 1000, 1250, 1500

(CE6.0
-
based)













PanelView Plus & CE 700, 1000, 1250, 1500

(CE4.1
-
based)









PanelView Plus

400, 600

(CE4.1
-
based)









PanelView

Plus Compact 400, 600, 1000

(CE4.1
-
based)









Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Example: PVP to PVP 6 Clean
Xfer

37

Legacy PVP

2711P


T7C15D1


CNET

Current PVP6

(Confidential


For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

37

2711P


T7C4D1


ENET and RS232

2711P


T7C4D8

2711P


RN15S

PVP6
P
latform

Comm

Card

2711P


T7C4D8

PVP6 Platform

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Migrate
PanelView

Plus

to
PanelView

Plus 6


PanelView

Plus to
PanelView

Plus 6 Catalog
Conversions


http://literature.rockwellautomation.com/idc/groups/literature/documents/ap/2711p
-
ap003_
-
en
-
p.pdf


38

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

PanelView Plus 6
-

FY12

Added Features and Improved Usability….


v6.10.01
Enhancement (currently web release)


SMTP
Email ActiveX


Web Browser ActiveX Control


v6.10.10 (April 2012)


Screen Rotation


Logo
Manager for custom boot images


Improved Configuration
Menus for Web Services


Upgraded
VNC
Performance


New Terminal
Full Backup/Restore
Utility


Email Alarms with File Attachment


Support for USB Audio


39

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

PanelView

Plus 6


FY12

Expand Your Network Capabilities

Copy
right
©
2010
Rock
well
Auto
matio
n,
Inc.
All
rights
reser
ved.

40

Logic Module Chassis 2711P
-
RN0

Ethernet Component 6189V
-
PCIENET

NIC2: Allows Remote Connectivity with or without going through the Plant Network.
Attaches to the back of the PVP6 Logix Module.


The following Catalog Numbers comprise the pieces to build one of the isolated Ethernet
modules.


PVP6 catalog number is not yet available, to be ordered as to separate parts.


Currently in hardware testing (shock & vibration, emissions, etc.).


Assembled unit expected release: Fall 2012

PVP6
OS2

NIC1: 192.168.1.20

NIC2: 10.10.10.20

Cell/Area Zones

Manufacturing Zone

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

PanelView Plus 6


FY13

Synchronizing Platform Capabilities….


Hardware redesign
for small
terminals


Faster Processor, More Memory, Updated Displays


ME firmware version 7.0


PanelView
Plus 6

4” and 6”

(Q1
CY13)


PVP6 standard features on
4” and 6



PVP6 pro features optional on the 6”


PanelView Plus 6 Compact (Q2 CY13)


PVP6
standard
features


Same screen limits, alarm limits as today

Securing Customer Investment In PanelView Plus 6

41

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Session Takeaways


Ask about the
StepForward

program to make conversions from
competitors or upgrades to new HMI software less expensive


Use the application conversion utilities


Rockwell services and our enormous
PartnerNetwork

can assist you every
step of the way!



Migrate from


PanelView

Plus 700
-
1500 to
PanelView

Plus
6


PanelView

Standard

to
PanelView

Plus 6


Allen
-
Bradley
InView

to Spectrum Controls


42

Copyright ©
2012 Rockwell
Automation, Inc. All rights reserved.

Thank You

Copyright ©

2012 Rockwell
Automation, Inc. All rights reserved.

Questions?

Copyright ©

2012 Rockwell
Automation, Inc. All rights reserved.

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