Experiment List

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Experiment List

Sr.No.

Detail Of Experiments

(310029) Engineering Drawing

1

Use Of Drawing Instruments. Tee Square & Set Square.

2

Types Of Curves

3

Projection Of Points & Lines

4

Projections Of Plane

5

Orthographic Projections

6

Problem 1 To 2
On


Multi Views

7

Isometric Projections

Note :

(1) Theory & Practical Should Be In First Angle Projections And Is Code


Should
Be Followed Wherever Applicable.

(2) The


Sketchbook


Containing All Problems


And Solutions Of Sheets And
Sketches Of
Fasteners,


Graph, Charts Is To Be Submitted With Sheets.

(3) A Hand Out Containing Applicable Standards From Is Code


Should Be Given
To Each Students By Concerned Teacher.

(320008) Mechanical Drafting

1

Prepare Drawing Sheets On

2

Prepare Sketch Book

3

Use Autocad

(331906) Manufacturing Processes
-

I

1

Prepare A Job Using Forging Process.

2

Demonstration Of A Job Using Spinning Process.

3

Demonstration Of Rolling, Drawing, Extrusion And Bending Through Industrial
Visit And To Prepare A Report.

4

Prepare A Pattern For A Given Pattern Drawing.

5

Prepare A Job Using Gas Cutting And Gas Welding.

6

Prepare A Job Using Arc Welding.

7

Prepare A Job Using Resistance Welding.

8

Prepare A Job Using Brazing.

9

Demonstration Of Metal Melting, Metal Pouring, Metal Casting And Casting
Finishing Through Industrial Visit And Prepare A Report.

10

Identify And Give Reasons For Different Casting Defects.

(331907) Fluid Mechanics And Hydraulic Machines

1

Perform Testi
ng Of Centrifugal Pump As Per Bis.

2

Perform Testing Of Reciprocating Pump As Per Bis.

3

Perform Testing Of Pelton Wheel.

4

Find Faults And Remedies For Centrifugal Pump.

5

Prepare Trouble Shooting Chart Of Centrifugal Pump.

6

Measure Fluid Flow By
Venturimeter, Orifice Meter,


Notch, Nozzels

7

Verify Bernoullis Theorem.

8

Calculate Work Done And Efficiency For Impact Of Jet On Flat And


Curved
Vanes.

9

Determine Friction Head Losses Through Pipes.

10

Write A Report On Working Of Different Types
Of Water Turbines.

11

Write A Report On Any One Of Hydraulic Devices.

(341904) Theory Of Machines

1

Write Reports

2

Prepare Drawing Sheets

(331903) Materials Technology

1

Demonstration Of Microscope.

2

Demonstration Of Heat Treatment Furnace.

3

Perform Hardening Process On Steel Component.

4

Prepare A Micro Specimen And Examine It.

5

Prepare A Report Of Microstructure Of Ferrous Metals Based On Microscopic
Examination.

6

Prepare A Report Of Micro Structure Of Non Ferrous Metals Based On Micros
copic
Examination.

7

Prepare A Comparative Report On Hardness Of Components Varying Quenching
Media And Temperature.

8

Identify Materials Of The Given Specimens.

9

Demonstration / Industrial Visit On Non Destructive Testing.

(331904) Strength Of
Materials

1

To Demonstrate Different End Conditions Of Column And Solve
Numerical


Problems To Find Eulers Crippling Load.

2

Complex Stress Analysis By Mohr Circle Method By Giving Graphic Static
Exercise.

3

Tensile Test On Mild Steel

4

Hardness Test

5

Impact Test

6

Compression Test Of C.I Steel, Cement Concrete Cube And Other Mechanical
Alloys.

(331905)Manufacturing Processes
-
II


Preparatory Activity

1

Introduction to metal cutting process.


Study Practical

2

Study of kinematics and motion
transmission of different machine

3

A report on safety aspects followed in our work shop.


Demonstration and Study

4

Interpret surface finish, tool life, & types of chip formation on varying cutting
parameters for workpiece material and tool material.

5

Compute cutting force using dynamometer.

6

To study various press tools operations.


Performance

7

Grind a single point cutting tool as per given geometry.

8

Prepare a job on centre lathe as per the given drawing.

9

Prepare a plain surface and
inclined surface on shaping machine with minimum two
holes

10

Prepare a job using milling operations including use of indexing head (excluding
gear tooth cutting) and drilling/tapping operations.

11

Prepare a tool layout of a given component for capstan
and turret lathe.

(341903) Plant Maintenance And Safety


PREPERATORY ACTIVITY





Wear, corrosion, erosion and friction.



Types and standards/designations of various lubricants



Terminology related to various geometrical symbols, precision ,

accuracy
and alignment.



DEMONS TRATION AND STUDY





Assembly and disassembly of given case. Observe rules, sequence


of
disassembly operations, cleaning , inspection, measuring deviations ,
recovery methods



Hydraulic drive of a machine tool and
enumerate the salient points of
maintenance aspect.



Use of fire fighting equipment.



Foundation for any one from the following:

(a) Machine tool (b) Compressor (c) I.C. engine.



D.G. set maintenance aspects.



Decision tree for fault finding for any

two from
followings:
-

Bicycle
-

Boiler
-

Electric motor
-

D.G.sets
-

I.C. Engine



PERFOR MANCE




Measure amount of wear on Given components.



Maintenance of any two from tailstock, chuck, feedbox etc.



Attend reported break down machine.

Prepare a test chart of

a newly installed or repaired machine tool.


CASE STUDY




Select appropriate recovery method

for given case. Put your observations, findings and justifications.



Prepare a planning and scheduling of maintenance

activities

for typical workshop by using computer.



Prepare a preventive maintenance schedule of the typical workshop.

Given situation/accident conditions select the first aid treatment given to victimized.

(341906) Measurement Practice

1

Measure External
Dimensions With The Help Of Vernier Caliper And Outside
Micrometer.

2

Measure Internal Dimensions With The Help Of Inside Micrometer And Telescopic
Gauge.

3

Compare External Measurement Done By Vernier Caliper, Vernier Dial Caliper
And Outside Micrometer
.

4

Compare Internal Measurement Done By Vernier Caliper, Vernier Dial Caliper,
Telescopic Gauge And Inside Micrometer

5

Measure Angle Between Different Planes By Using Bevel Protractor.

6

Measure Angle Between Two Planes With The Help Of Sine Bar And
Slip Gauges.

7

Measure Root Diameter Of Different Threads By Screw Thread Micrometer.

8

Measure Different Elements Of Gear By Using Gear Tooth Vernier Caliper.

9

Compute Typical Profile Of Surface Roughness.

10

Measure Flow With Venturimeter.

11

Measure Temperature Of Hot Body With The Help Of Thermocouple.

12

Measure Roundness Of Circular Bar With Dial Gauge And Draw A Polardiagram.

13

Inspect Similar Fifty Pieces By Plug Gauge / Snap Gauge.

14

Calibrate Vernier Caliper / Outside Micrometer

(
2351907) Machining Practice

1

Re Sharpen Given Single Point Tool On Bench Grinder.


Prepare A Report
Including Grinding Methods And Tool Signature.

2

Prepare A Spur/Helical Gear On Milling Machine.

3

Prepare A Multi Start/Square Thread Job.

4

Prepare
Composite Job Which Includes Turning, Milling, Drilling,
Shaping, Boring, Threading, Slotting, Grinding, Etc...(Available All
Major Operations). And Prepare A Report On Process Planning And
Route Sheet With Shop Floor Layout For Given Composite Job.

5

Dev
elop Alternatives For Suitable Locating Points And Clamping Device And Jig
For Given Job.

6

Develop Alternatives For Suitable Locating Points And Clamping Devices Of
Fixture For Given Job.

7

Prepare A Cnc Part Program For Given Simple Component.

8

Indus
trial Visit To Clear Concepts Of This Course And Prepare A Report

(2351908) Tool Design Practice

1

(a) Production/Drawings Including Geometry And Nomenclature For Single Point
Cutting Tool, Twist Drill, Milling Cutter And Form Tool (One Each
-
Any Type)
Confirming To Bis/Iso Standard. (b) Demonstration For Tool Angles Grinding
Specified In (A) Above.

2

Design And Prepare Production/Drawing Of Jig For Given Component, Operation
And Other Data. This Includes Detail & Assembly Drawings.

3

Design And Prepar
e Production/Drawing Of Fixture For Given Component,
Operation And Other Data. This Includes Details And Assembly Drawings.

4

Design And Prepare Production/ Drawing Of Press Tool For A Cutting Operations
For Given Component, Operations And Other Data.
This Includes Details And
Assembly Drawing.

(2351905) Estimating, Costing And Contracting

1

Prepare List Of Elements Of Cost.

2

Justify Inclusion Of Overhead Allocation Or Depreciation In Cost.

3

Estimate Welding Cost

4

Estimate Material Cost.

5

Estimate Forging Cost.

6

Calculate Machine Shop Cost. Two Problems.

7

Calculate Pattern Making And Foundry Cost Or Estimate Sheet Metal Working
Cost.

8

Construct Break Even Chart For Given Situation.

9

Draw Break Even Analysis (Analytically And Graphic
ally).

10

Write Cost Reduction Techniques In Relation To Given Problem

11

Suggest Methods Of Increasing Profit.

12

Suggest Steps Of Preparation Of Budget For A Particular Industry Or Organization.

13

Use Standard Forms Used In Contracting.

14

Prepare
Specifications For Given Machine.

(351902) Design Of Machine Elements

1

Design Of Screw And Nut Of Clamp, Toggle Jack, Screw Jack Etc. (One Problem)

2

Design Of Levers Such As Bell
-
Crank, Rocker Arm Of I.C.Engine, Lever Of Boiler
Safety Valve (One
Problem)

3

Design Of Muff/ Flange Coupling (One Problem)

4

Design Of Helical/Leaf Spring (Spring Balance, Valve Spring Etc.) (One Each
Problem)

5

Selection Of Anti
-
Friction Bearings For Given Conditions Using Manufacturers,
Table / Design Data Book/Book

Of Mechanical Design For Machines Such As
Electric Motors, Pumps I.C.Engines, Lathe, Drilling Machines, Grinders Etc. (At
Least Two Problems).

6

Design Of Pressure Vessels
-

Thin/Thick Cylinder And Thin Spherical Shell (One
Problem).

7

Given The Basic S
ize/Dimension/Working Situation, Select The


Appropriate Size
And Dimensions From Respective Is.

8

Design Of Journal Bearing (One Problem)

(2351906) Thermal Engineering Practice

1

Compare The Boilers On The Following Aspects: Types, Working, Application

And
Capacity.

2

Study Of Boiler Mountings And Accessories.

3

Visual Inspection Of Actual Working Of Boiler During Industrial Visit. The Report
Should Include: Type Of Boiler, Capacity, Temperature, Pressure., Use Of Steam.,
Locations Of Mounting/Accesso
ries, Types Of Fuel Used, Water/Steam And Flue
Gas Path.

4

Study Of Condensers And Cooling Towers.

5

Locate Faults In Given I.C. Engine And Suggest Remedial Measures.

6

Disassemble, Assemble And Inspection Of Fuel Pump


Fuel Injector
And


Carburetor

7

Locate Faults And Suggest Remedial Measures For Domestic Refrigerators, Water
Coolers And Window Air Conditioners.

8

Perform Testing Of Boiler.

9

Perform Testing Of I.C. Engine.

10

Perform Testing Of Air Compressor.

11

Comment On Valve Timing Diagram
For A Given I.C. Engine.

12

Determine C.O.P. Of Vapor Compression Refrigeration System.

13

Conduct Morse Test On I.C. Engine.

(2351909) Project / Seminar

1

Selection Of Project.

2

Detail And Assembly Drawing

3

Activity Planning And Work Distribution
With Time Schedule.

4

Sequences Of Manufacturing Processes Adopted.

5

Process Of Assembling.

6

Try
-
Out, Testing And Analysis Of Results In The Forms Of Tables, Graph, Bar
Charts And Other Charts.

7

Costing.

8

Technical Problem And Its Solution.

9

Specifications Of Machine Tools, Measuring Instruments, Equipment, Tools And
Hand Tools Used.

10

Specifications Of Purchased Parts.

11

Utility Of The Project.

12

Conclusion.

(2361920) Power Plant Practice

1

Study Of Basic Elements Of Various Power
Plants.

2

Study Of High Pressure Boilers.

3

Study Of Boiler Furnaces .

4

Study Of Coal And Ash Handling System Of Modern Thermal Power Station.

5

Study Of Governing Systems Of Steam Turbine.

6

Study Of Control Systems Of Steam Power Plant.

7

Study Of

Diesel Power Plant.

8

Study Of Gas
-
Turbine Power Plant.

9

Study Of Nuclear Reactors.

10

Study Of Nuclear Power Plant.

11

Study Of Hydro
-

Power Plant.

12

Field Visit Reports (Compulsory )

(2361904) Industrial Engineering Practice

1

Estimate Element

Time Using Decimal Minute Stop Watch

2

Estimate Element Time Using Decimal Minute Stop Watch

3

Prepare Opc For Given Assembly (4 To 5 Component Assembly)

4

Prepare Flow Process Chart And Flow Diagram For Given Assembly For Opc.

5

Prepare Man And
Machine Chart For Given Situation

6

Calculate Co
-
Efficient Of Co
-
Relation For Time Study Person Using Performance
Rating Technique.

7

Prepare A String Diagram For A Given Situation.

8

Calculate Standard Time For A Given Job Using Decimal Minute Stop Wat
ch
Techniques.

9

Prepare A Frequency Distribution Curve For A Given Data.

10

Construct X
-
R Chart For Given Process.

11

Construct P
-
Chart For Given Process.

12

Construct C
-
Chart For Given Product.

13

Decide About Acceptance Or Rejection Of A Given Lot
Of Particular Product
Using Single Sampling Or Double Sampling Plan For A Given Data.

(2361902) Cad/Cam

1

Production 2d Drawing Including Dimensioning, Limits, Tolerances, Sections, Etc.
(Minimum 3 Production Drawings).

2

Wire Frame Drawing 3d &
Viewing.

3

Surface Model Drawing & Viewing.

4

Solid Model Drawing 3d & Viewing.

5

Simple Program With Auto Lisp

6

Solid Modeling With Any One Solid Modeling Package Mentioned In Topic No.5

7

Preparation And Execution Or Simulation Or Demonstration Of
Simple Part
Programme For Turning Job Which Includes Subroutines.

8

Preparation And Execution Or Simulation Or Demonstration Of Simple Cnc Part
Programme For Contour Milling

9

Industrial Visit Of Industries Having Cad/Cam Facilities.


2361910
-

Advance
Manufacturing System Practice

1










DevelopGT codes in suitable part coding system for approximately 10 to 20
components. Take components of any machine tool from workshop. Also



include details
for cutting tools requirements for each component. Giv
e this


exercise to each student.

2









Prepare database for exercise 1 and analyze this database on any available data base
software.

3








Prepare block diagram/structure for any group developed in exercise no.1 for use in
CAPP.

4








Brief
report on JIT

5









Develop conceptual FMS model for any group taken in exercise 1. Also explain
steps&


procedure



for model. This exercise should be held in a group of 3
-
4 students&
group should represent seminar for the model developed.

6







D
emonstration/visualization for sensors & their applications.

7







Seminar representation by each student. (This includes case study, also topic should
be given by








teachers from topic no. 5,6,7 and 8)