Statement of Work FY11 Pallet Rack Vertical Storage for Cable Yard for AML-1000 )

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26 Νοε 2013 (πριν από 3 χρόνια και 11 μήνες)

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Statement of Work FY
11

Pallet Rack Vertical Storage for Cable Yard

for AML
-
1000

(Revised 8
-
23
-
2011
)

1.

General

The Office of AML
-
1000, Distribution Center Product Division’s mission is to
provide logistics warehouse storage and distribution support for all FA
A Radar
systems as well as Radar systems and parts within other government agencies. This
Statement of Work (SOW) addresses the need to procure (
102
) vertical storage pallet
rack bays
for
Radome Panel

storage and pallet storage
for AML
-
1000 in the
Cable
Y
ard.

The new pallet rack and
Radome

storage type of racks are needed in
preparation to provide material storage for new business opportunities with the
C
ustoms

and
Border Patrol (CBP). The estimated breakdown for the different pallet
racks is as follows:


For Cable Yard

-
Qty (
9
) bays, 16’ tall
x 4
8
” depth structural steel uprights,

13’ width horizontal
beams
(rolled form or structural steel with bolted connections)
with 3 beam pairs/bay
.

-
Qty (
8
7
) bays, 16’ tall
x 4
8
” depth structural steel uprights
,
13

width horizontal
beams with
2

beam pairs/bay
.

-
Qty (4) bays, 16’ tall x 48” depth structural steel uprights, 12’ width horizontal
beams (rolled form or structural steel with bolted connections) with 2 beam pairs/bay.

-
Qty (2) bays, 16’ tall x 48” depth str
uctural steel uprights, 12’ width horizontal
beams (rolled form or structural steel with bolted connections) with 3 beam pairs/bay.

-
Qty (
8
2
)
“Extra”
1
3
’ width horizontal beams (rolled form or structural steel with
bolted connections)
to be used to protect

large crated assets from falling or being
blown off the back of upper beam levels
.

-
Qty (12)
“Extra”
12’ width horizontal beams (rolled form or structural steel with
bolted connections) to be used to protect large crated assets from falling or being
blown

off the back of upper beam levels.



2.

Scope of Work

The pallet racks will be installed in the Cable Yard
outdoor
area.
The racks are to be
installed under existing covered shelter structures. The racks will be subject to wind
loads
. The existing shelter
structures in the Cable Yard are open on all sides
.

The
Government has plans to enclose the North and South ends of the shelter structure
similar to the shelter structures located in the Steel Yard. The Government also has
plans to enclose the West side
of the shelter structure with a mesh material to reduce
wind and rain elements. The East side of the shelter structures will remain open.
The
concrete condition in the Cable Yard varies from good to poor.
The Aeronautical
Center Quality Systems Group Fa
cilities Management will coordinate efforts with
AML
-
1000 Distribution Product Division to clear existing material storage from work
area to prepare for installation of the vertical storage. The vendor will install the
pallet rack and the identified optio
nal accessories items. The vendor will provide all
necessary hardware for the pallet rack and install per the manufacture’s
specifications.

The vendor will be responsible for any concrete repair required to
anchor pallet rack in a safe manner.
The concr
ete repair work shall match
surrounding concrete
.

FAA will provide layout for pallet rack to vendor.




3.

Objectives



Provide safe, reliable, and accessible storage for the AML1000 Cable Yard
warehouse operations.



Provide vertical efficient storage for the
p
allet/crated

assets and
Radome
Panels

in the Cable Yard.
FAA will be responsible for the material and labor
for
attaching (to the pallet rack beams)
fixtures for the Radome Panel storage
.



All vertical uprights to be installed and secured
to

concrete p
er manufacturer’s
recommendation.


Uprights to be secured
to

concrete with “
wedge
” type of
anchor bolts
or epoxy
.



All horizontal beams to be installed level.
Vendor to shim
uprights as
required.



All vertical uprights (structural type) to be compatible
/int
erchangeable

with
the
Steel Yard pallet rack’s
16’ horizontal beams. The horizontal beams in the
Steel Yard
are

UNARCO part #X 2F2 2600 19200SSM000

(
hex
-
bolt
two

hole
pattern
, with 2” center beam connectors
)
.



All horizontal beams (structural or rolled for
m type) to be
a bolted connection
compatible
/interchangeable

with the
Steel Yard pallet rack’s
16’ vertical
uprights. The
vertical
structural
uprights
in the Steel Yard
are

UNARCO part
#
SA13H 19248 S00QSS

punched on 4” centers
.


4.

Personnel

The selected ven
dor will provide delivery and installation of the pallet rack and
accessories. The selected vendor will be responsible for providing the labor required for
the movement of the pallet rack material from the LSF
Cable Yard outside staging
to the
installatio
n area. No additional storage/staging space for pallet rack components will be
provided inside the LSF building due to limited storage capacity. The selected vendor
will provide all necessary material handling equipment such as fork trucks or lift
platfo
rms to complete the installation. AML
-
1000 employees will assist contractor in
coordination efforts in moving the pallet rack’s shipping crates to trash/recycle bins
located outside the LSF building. The AML
-
1000 warehouse material handlers will have
acc
ess to the pallet racks upon installation.

All work must be performed Monday through
Friday between the hours of 6:30 am and 9:00 pm and Saturdays, between the hours of
8:00 am and 4:30 pm.
No work
will

be performed on Sundays when the government has
no
force on duty available for the inspection of the contractor’s work unless prior
approval of the contracting officer’s representative is obtained.







5.

Equipment Requirements


Cable Yard Base Bid
:

-
(
9
) 13’ wide bays w/ 3 beam levels @
5,400

lb min capacit
y/beam
l
evel,

-
(
8
7
) 13’ wide bays w/
2

beam levels @ 5,400lb min capacity/beam
l
evel,

-
(4)
1
2
’ wide bays w/
2

beam levels @
4,600
lb min capacity/beam
l
evel,

-
(2)
1
2
’ wide bays w/
3
beam levels @
4,600
lb min capacity/beam
l
evel
,


Qty (
1
40
)
Vertical
Upr
ights
,
(all bracing to be welded)

Height:


192” or 16’

Capacity:


minimum

21,000 lbs/bay, structural steel

Depth:



4
8


Beam Spacing:

1
st

beam level at lowest position, Maximum spacing
112


Finish:



Powder coated

Color:



G
ray




Qty (
4
8
4
) 13’ Support
Horizontal
Beams

(
402

for beam levels
&

extra 8
2 for
safety back)

Capacity
:



min
5,400
lbs/beam pair (level), rolled formed or

structural

Width:



156” or 13’

Finish:



Powder coated

Color:



Yellow


Qty (
40
) 1
2
’ Support Horizontal Beams

(
28

for beam leve
ls
&

extra
1
2 for
safety back)

Capacity
:



min
4
,
6
00 lbs/beam pair (level), rolled formed or

structural

Width:



1
56” or 13’

Finish:



Powder coated

Color:



Y
ellow




Qty (
74
)
B
ack to back row spacers (galvanized)
“For Non
-
R
adome Racks”

Length:


3



Qty (
42)
Back to back row spacers (galvanized) “For
R
adome Racks”

Length:


60



Qty (
507
) wire mesh decking for

13’ Racks
(no decking
needed
for bottom

level of R
adome

Panels)

Width:


50


Depth:



48”

Mesh:



2
-
1/2” x 4” mesh pattern

Capacity
(minimums)
:

3,60
0 lbs/
wire mesh decking
, 5 gauge wire,
5

channel
supports
with minimum
1
3

gauge

Each wire mesh deck must be able to support 3600 lbs load
(i.e. for a skid or object weighing up to 3600 lbs). There
will be
three

wire mesh decks per beam level.

Finish:

Po
wder coated

Qty (
42
) wire mesh decking for

1
2
’ Racks
(no decking
needed
for bottom

level of R
adome

Panels)

Width:


46”

Depth:



48”

Mesh:



2
-
1/2” x 4” mesh pattern

Capacity(minimums):

3,600 lbs/
wire mesh decking
, 5 gauge wire,
5

channel
supports
with m
inimum
1
3

gauge

Each wire mesh deck must be able to support 3600 lbs load
(i.e. for a skid or object

weighing up to 3600 lbs). There
will be
three

wire mesh decks per beam level.

Finish:

Powder coated







6.

Deliverables

Delivery shall occur within
8

wee
ks of award.

Installation shall be complete within
30

business days of delivery.