Predefine engineering tools for

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14 Νοε 2013 (πριν από 3 χρόνια και 7 μήνες)

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Ami Drori

Siemens Israel

Industry sector

Ami Drori, Siemens Israel

11/2012

Predefine engineering tools for
optimization plant Automation Systems




Predefine solutions


Advance automation
system (APC)


Standard Automation System


The challenge

How to implement automation system?

For example:

How to implement distil column?

Ami Drori, Siemens Israel
-

11/2012

Automation System for Process Control

E
n
e
r
g
y

M
a
n
a
g
e
m
e
n
t

w
i
t
h

S
I
M
A
T
I
C

P
C
S

7




Full conceptual of a plant with

Distil Column

Ami Drori, Siemens Israel
-

11/2012


P&I Diagram for Distil Column

Piping and instrumentation diagram

Ami Drori, Siemens Israel
-

11/2012


K
1
Reflux
Drum
LIC
1
FIC
3
Feed
TIC
1
Destillate
Product
(
light
)
LIC
2
FIC
4
Bottom Product
(
heavy
)
Reboiler
Reflux
Condenser
cooling
water
FIC
2
TIC
2
heating
Boil
-
up
F
,
x
F
P
-
41
M
M
TIC
3
condensate
heating steam
P
1
P
2
W
1
W
2
B
1
FIC
1
Automation

AdvancedControl

Key Performance
Indicators

Maintenance

Alarm
-
Management

Graphics


Control room

Ami Drori, Siemens Israel

June 2011


HMI screen

Ami Drori, Siemens Israel
-

11/2012


The distillation column consists of the following main components:

1.
Distillation column




4.
Condenser with reflux (“Reflux”)

2.
Feed





5.
Extraction of the head product (“Light end”)

3.
Vaporizer
-
Temperature control cascade


6.
Extraction of the bottom product (“Heavy end”)



Ami Drori, Siemens Israel
-

11/2012


TIA
-

Totally Integrated Automation

Ami Drori, Siemens Israel
-

11/2012


Ami Drori, Siemens Israel
-

11/2012

Aging &

Storage

Mashing

Lautering

Brew Kettles

Fermentation

Heat Exchangers

Filling Line

Filtration

Production workflow

Plant automation

for all industries

Optimization of all phases

your production life cycle

Yeast Propagation

TIA
-

Horizontal integration

Inbound
Logistics

Process

Discrete

Outbound
Logistics

Supplier

Customer

Modernization

and upgrade

Production

life cycle

Design and

engineering

Installation

and

commissioning

Operation

Maintenance

Modernization

and

upgrade


TIA integrates all the components that you need in a plant or Machine,

from the field level (
Process Instruments, Motors, Valves
…) through the Control
level (
PLC
), Operation level (SCADA /
HMI
/ DCS)

to the Management level (
MES
) and the
ERP
.

Field level

Operation level

(SCADA / DCS)

Management level (MES)

Control level

PCS 7

WinCC

SAP

ERP

Enterprise Resource Planning

TIA
-

Vertical integration

Field level

Operation level

(SCADA / DCS)

Management level (MES)

Control level

PCS 7

WinCC

SAP

ERP

Enterprise Resource Planning

TIA
-

Vertical integration

הסב המ
"
ונשקיב כ
?

1
.
יביטיאוטניאו לק תונכת
.

2
.
הרמוח
+
םינימא הנכות
.

3
.
הרקבה תכרעמ יביכרמ לכ לש הנימאו הלק היצרגטניא
.

4
.
תמלתשמו החוטב תידיתע העקשה
.

Ami Drori, Siemens Israel
-

11/2012


TIA
-

Totally Integrated Automation

Ami Drori, Siemens Israel
-

11
/
2012

The

Solutions
for

all
your

Requirements

End customer/OEM/SI


Production transparency


Flexible + faster

production innovation


Minimize set
-
up times


Reduce downtime


Investment protection


Reusability


Globalization/

International market
access


Faster time to market


Reduction in costs

(TCO)




Business and
economic

requirements

System
characteristics


Communication


Diagnostics
/

Maintenance


Engineering


Safety

Integrated


Security

/
Traceability


Robustness
/

Quality



Openness

and
intl
.
standards


Scalability

and
modularity


High
availability


Horizontal

integration


Vertical

integration

Automation
requirements


Resolution


Memory






Archive


Plant Intellig.




MES

PCS
7

SCADA


Production modeller


Historian DB






Faceplates


Archive


Batch





Timers


I/Os





Meas. ranges


Meas. methods





Entire

product

portfolio


Performance


Torque





TIA

Short time
-
to
-
market

Smooth integration of
process visualization
and automation

TIA Portal

Main emphasis on tasks and users

Intuitive

End
-
to
-
end engineering

Networks

Totally Integrated

Automation Portal

Control

HMI

Drives

Motion



Ami Drori, Siemens Israel
-

11/2012


Ami Drori, Siemens Israel
-

11/2012

Totally Integrated Automation Portal

One Engineering tool for: Intuitive


efficient


future proof

Individual engineering systems

Separate software packages are limited

because
they lack consistency and integration.

We need

One
Engineering
Framework



to
achieve full integration and
consistency of individual products
.


A
common user interface concept for all automation


t
asks
with common
services like:

configuration
, communication,
PLC programming,


Visualization and online diagnostics.


Automatic
data base
and project
consistency.


Powerful libraries across all

automation
objects.


Totally Integrated Automation Portal

One Engineering tool

Ami Drori, Siemens Israel
-

11
/
2012

, Configuration

One tool

, Networks

, Logic

, HMI

,Drag & Drop



PLC with Profinet communication

Ami Drori, Siemens Israel
-

11
/
2012


Basic Architecture

Terminal Bus

PCS7 Operator
System (OS) & Batch
SERVER

Control Network

PCS
7
Operator
System (OS) & Batch
Clients


Field network

Operating System Server &
Batch Server

Automation System (AS)
based on SIMATIC S
7
-
xxx

ET
200

Distributed I/O

PCS
7
Engineering
System (ES)

Central Engineering
System (ES) for

AS / OS / Batch

Industrial Ethernet
System bus

AUTOMATION
SYSTEM (AS)

PROFIBUS

/
PROFINET

D
istributed
P
eripheral Network

ET 200 distributed racks
containing the Input / Ouput
Modules

Operating System Client

OS & Batch Client

(or Operator Workstation)

Ethernet TCP/IP

Terminal bus

Ami Drori, Siemens Israel
-

11
/
2012


Security concept

Ami Drori, Siemens Israel
-

11
/
2012

Industrial
Ethernet

CP

Industrial
Ethernet

Industrial
Ethernet

CP

SINAMI
CS

ET
20
0
S

SIMATIC S
7
-
1200

with CM
1242
-
5

Engineering

ET
200
S

S
7
-
300
with

CP
343
-
1
Lean

SINAMICS

PC
-
Station

HMI

Unknown PC
-
Station

DCP

HTTP

SNMP


S
7


Security concept

Ami Drori, Siemens Israel
-

11
/
2012

S
7
-
400

Security Integrated

SIMATIC Net Product family

Scalance S V
3

Scalance M875

CP
343
Adv
.

CP443
Adv
.

CP
1628

SOFTNET
Security

Client V
4

VPN



VPN Client
for

establishing

a
secure

VPN
channel

from

PCs to
Security

CPs

or

SCALANCE S


NEW:



For Windows
7
(
64
Bit)



VPN
-
channel

also
possible

to
SCALANCE M
875
(
client
-
to
-
client
)

Ami Drori, Siemens Israel
-

11
/
2012


HMI screen

Ami Drori, Siemens Israel

June
2011


HMI with Build in Faceplate


Totalizing


time

counter

Analog Indicator

Motor

PID controller

Valve One Feedback

Ami Drori, Siemens Israel
-

11
/
2012


Ami Drori, Siemens Israel

June
2011

Engineering Tools

Integrated Engineering

Today‘s Situation Using a Motor as an Example

PCS
7
hardware

configuration

PCS
7
software
configuration

Single
-
pole representation

Circuit
diagram

P&ID

Function chart

Cabinet
design

3
-
D model

Ami Drori, Siemens Israel
-

11
/
2012

APC
-

Advanced Process Control

Available tools

high

APC Method

low

APC Complexity

Gain

Scheduling

Integrated / interfaced

3rd party tools

Embedded

in PCS
7

Override

Control

PID

Tuning

Smith

Predictor

Operator

Training

Simulator

Fuzzy

Control

Soft Sensor

lean

large

MPC

Lead
-
Lag

Feed
-
Forward

Control

Control

Performance

Monitoring

Ami Drori, Siemens Israel
-

11
/
2012

APC
-

Advanced Process Control

Control Performance Monitoring

Ami Drori, Siemens Israel
-

11/2012

APC
Tools embedded in PCS
7


OS
-
LAN

Ethernet

OS Clients

Engineering

Station ES

Industrial Ethernet / Fast Ethernet

OS
-
Server

(redundant)

APC
Engineering Tool



Modeling & Test

APC
OS Faceplates



Operation & Control

APC Runtime Function Blocks



Runtime Calculations

Ami Drori, Siemens Israel
-

11/2012

APC
-

Control Performance Monitoring:

Realization in SIMATIC PCS
7
AS
-
Level

PID function
block

ConPerMon
function block:
„Backpack“ to PID
block

Ami Drori, Siemens Israel
-

11
/
2012

APC
-

Control Performance Monitoring:

Realization in SIMATIC PCS
7
OS
-
Level

OS faceplate

of PID controller

Control Performance Index

Control Performance Status

Standard Deviation of
Process Variable

Mean value of Control Error

Mean value of Manipulated
Variable

Estimated Steady State
Process Gain

Ami Drori, Siemens Israel
-

11
/
2012

APC
-

Advanced Process Control

Control Performance Monitoring

Application


impact of online monitoring and support on the performance of
control

Benefits

Online Monitoring (+
10
%)

Good Support

No Monitoring (
-
25
%)

Support

No Monitoring (
-
40
%)

Poor Support

No Monitoring (
-
40
%)

No Support

Time

2
-
3 years

commissioning

Ami Drori, Siemens Israel
-

11/2012

Totally Integrated Automation




Thank you


Name :

Ami Drori


Company:

Siemens


Sector:

Industry


Phone:


054
-
9151528


E
-
Mail:


amiram.drori@siemens.com



TIA Portal drag& Drop

Predefine engineering

tools for optimization

plant

Automation Systems

Ami Drori, Siemens Israel
-

11
/
2012

Industrial IT

TIA_Benefits

Industry