E-mail:kdskr@163.com - 绕线机

jockeyropeInternet και Εφαρμογές Web

2 Φεβ 2013 (πριν από 4 χρόνια και 6 μήνες)

171 εμφανίσεις



KD
-
4C Numerical Control Winding
Machine





User

s manual



China Electric Special Equipment
Industry Association

China Electric Transformer Industry Association

Manufactured by
Hangzhou cesar's numerical control
equipment Co., LTD







Member Unit


1

Index

Index and Address
……………………………………………
1


. Overview
«««««««««««««««««««
3


. M
ain Technical Index
«««««««««««««
3


. Control Panel Introduction
«««««««««««
4


. Operation Procedure
«««««««««««««
..
5


. Programming example: Example
A
««««««««
7





Example
B

«««««««

8


. Bootup Deb
ug
«««««««««««««««««
11


. Brief Maintenance Explanation
«««««««
.
.
1
3


. Common failure Elimination
««««««««««
.1
4













2

Dear user:


Thanks for buying and using Kaida numerical
control winding machine!


After buying this machine, please

check the
accessories along with it and fill in the quality invoice
and send it to us. Thus you can be offered our after
-
sale
service and instruction and it

ll be of help for us to
improve our
product

quality and service.


Please reading up and p
roperly keeping this
manual before using. As techniques updates gradually, we
have new products coming out every year. So please asking
us for
information

about and introduction to our new
products in time to satisfy the winding of different
products.



Thanks for your cooperation!









3


. Overview

KD
-
4C NC winding machine adopts MCS
-
96 series of singlechip micro
computer of

INTEL
´

company to assist software for controlling winding
procedure. It features in infinite frequency
-
co
nversion and timing, exact
ball screw winding driven by walk
-
in motor, adjustable tension pay
-
off
machine with ruby
nozzle

and large
-
screen backlight liquid crystal
display. It

s an advanced high
-
precision intellectual winding machine
resulted from 10 odd
years


improvement and consummation, and its
performance has reached or surpassed those of Japan or Taiwan.

The machine is mainly used for loops which require exact row
-
winding
and slot
-
winding such as winding line output, ignition point, relay and
transfo
rmer. It

s able to stop at every level, wind in the shape of tower.
It can wind with or without gap, and wind in every subsection in the loop.
Also you can set the winding direction to either left
-
to
-
right or
right
-
to
-
left, set the wire direction to either

inner
-
to
-
outer or
out
-
to
-
inner and set the motor rotate direction. You can set one upper
anchor point

and nine random
anchor point
s which can position, search the
original place of the loop and the slot entry, pass the line and the slot
and jump to the ne
xt slot automatically. Also it can get the best wire
speed automatically according to the line radius and slot width, which
then adjusts itself automatically according to the principal axis rotate
speed and runs synchronously. Slow startup, slow brake. All

the parameters
you have set will remain in the computer and won

t disappear when the power
is off.


. Main technical indexes:

1.

winding radius

0.02
-
0.51mm

2.

winding distance

0
-
100mm

3.

loop diameter


100mm


4.

original position precision for winding


0.02mm


4

5.

station number

4

6.
braking precision


0.1

circle

7.
auto
-
jump number


20

slots


8.
storable winding mode


6

groups

9. pri
ncipal axis rotat
e speed

0
-
6000

rotates
/
minute
stepless speed regulation

10.
voltage

220~v

5%50Hz


11.

gross weight

60KG


. Control panel introduction


Liquid crystal display
: It displays the winding, slot
number, linear radius, stop, rotate speed, slot width, winding distance,
circle number, winding and wire direction and symbols for all parameters.


Keys




¶¶

³

´

You can press t
hese two buttons
for the cursor to move left and right in
programming

mode, and for the
winding support to move back and forth when
³
ready! Kaida
´

is displayed.


³



´

³



´

In programming mode, when the
cursor is in the leftmost, these 2 buttons can be used for turn pages up
and down. If the first or the end page is being displayed, the system will
return to Ready!
³
Kaida
´
. When the cursor is under a number, the
2 buttons
can be used for modifying the number to its limit.


³

´

For confirmation. In programming
mode, the system will return to Ready!
³
Kaida
´

if this button is pressed.


Function keys
---

If this k
ey is pressed when you
are setting procedures, the system will display function menu, and you
can select proper data setting procedures.


Hit
-
start button
---

The principal axis will rotate
slowly if this button was pressed.


Start
up/pause button
±
When it displays
³
Ready! Kaida
´
, press the

5

button for
winding,

and press it again for halting.


Speed
r
egulation

(
potentiometer
)
--
for controlling
the speed of the principal axis. The faster it

s speed, the higher the
be
nefit will be, but the wire precision will be reduced, the noise will
be heavier, and the enamel
-
covered wire will be easier to be worn out.

Please adjust if necessary. If the speed exceeds the value the
wire
diameter allowed (according to the table at P8)
, the
machine

will
self
-
locked. In this case, you can turn the speed button to left, turn
off the power and reset several seconds later.


Reset button
---

Never press this button when the
machine is running to avoid harming it. If you wan
t to halt the machine,
press startup/stop button. When halted, the machine will reset if the
reset button was pressed. Thus, the winding support will recede to it
original position and

Ready! Kaida
´

will be displayed.


. Operation procedure

1.

Read up this manual and connect this machine to the ground
unfailingly.

2.

Turn on the power and it

ll display :

Read Data
……
Welcome To Kai Da

KD


4C

3.

The system will run self
-
test at the same time. If all
are ok, the principal axis sy
stem and the wire system will
reset and find their position automatically. Then it

ll
display:


Ready! 0
-
00
凯达

And you can begin programming.


6

4.

Symbols for programming and their meanings, ranges and functions:

1. MODE
winding mode
: 0
-
5
si
x groups in all


2. Z
circle number
: 1
-
99999

circle


3. CS
slot number:

1
-
20


20

slots in all
(
some groups
for winding will be occupied if there

re more than 20 slots
)


4. K
slot width:

0
-
99.00MM


5. XJ

winding radius

0.001
-
1.00MM

(
see the technical
indexes for details
)


6. SD
principal axis rotate speed:

0
-
6000
cycles/minute
(
dynamically display
)


7. Y
pre
-
braking number:

0
-
99

circles


8. GLX

winding wire diameter:

0
-
9.9MM (only for multi
-
slot
winding)


9. S
distance between the winding start point and ruby nozzle:
0
-
99.00MM


10. W
principal axis positioning for slot winding: (only for
multi
-
slot winding)


0:
upper anchor point
,1
-
9:
random anchor point
,

with a separation
angle of
36
°


11. F
0: The principal motor will rotate clockwise.


1: The principal motor will rotate anticlockwise.
The machine will wire forth in these 2 types.

2: The principal motor will rotate clockwise.


3: The principal
motor will rotate anticlockwise.
The machine will wire inward in these 2 types.


12. SC
braking status (whether the principal axis is locked
or released after winding one slot or all)

0: the principal axis is released

1: the principal axis is lo
cked.


7


13. ZT
continuous/
spiccato

working mode

0:

continuous work. It will automatically wind the
next slot 1 second after the last one.

1:
spiccato work. The next slot won

t be winded until
start/stop button is pressed.


.

Programming instance


(
Example
A)
----

Suppose that there

s one loop to be
winded 5,000 circles by
Φ
0.06mm

enamel
-
covered wire. The skeleton width
(slot width) is 25mm. The lead wire
thrum

is inside the
clamp
. It winds
from the inner to the

outer and rotates clockwise. The rotate speed is
expected to be 6,000 cycles/minute. Make your program as follows:



After startup, press function keys when


Ready!
凯达


0
-
01

is displayed. Then it

ll display winding mode:



Pr
ess the up and down direction keys ( ) to change winding mode
to MODE 0
-
5(for example Mode 0) and then press the key for confirmation.


Press the confirmation key again and it

ll display:

CS 00 ZT 0 SC 0

XJ 0.000 GLX0.0

Use the left a
nd right direction keys ( ) to move the cursor after
CS and change 00 into 01 (only 1 slot or 1 loop) and then move it after
XJ and change 0.000 to 0.066 (The winding radius refers to the wire
diameter plus the winding
clearance

of 0.001
-
0.005mm, whic
h can be
adjusted for best performance in actual debug. In this instance, the
MODE 1



8

winding clearance is set to 0.006mm and added to enamel
-
covered wire
diameter which is 0.06mm, thus XJ is 0.066). After that, move the cursor
under CS and press space key


´

to

turn to the next page and it

ll
display:


0
-
01

Z 000000 K 00.00

Y 00 S 00.00 F 0 W 0

Move the cursor after K and change 00.00 to 25.00 (The slot width
is 25mm, which was exactly measured using
vernier caliper
). Then move it
after Y and change 00 to 80 (T
he pre
-
braking number, Y, refers to the number
of cycles the motor has rotated during the time when it slows down from
high speed to 180 cycles/minute and then stops. This parameter influences
the principal axis positioning and exact slot
-
jumping, and it s
hould be
greater than or equal to the minimal pre
-
braking number). Check the
following table for pre
-
braking number and principal axis rotate speed
settings:

P
re
-
braking circle number

M
ax. rotate speed

W
inding speed

(
cycles
/
minute
)

Min.
pre
-
braking
cyc
les

W
ire diameter


(mm)

Allowable

rotate
seed

(
cycles
/
minute
)


0
-
1200


7

<
0.10


6000

1200
-
1800


12

0.10
-
0.12

<
5000

1800
-
2400


17

0.13
-
0.15

<
4500

2400
-
3000


25

0.16
-
0.18

<
4000

3000
-
3600


35

0.19
-
0.21

<
3500

3600
-
4200


4
5

0.22
-
0.24

<
3000

4200
-
4800


55

0.25
-
0.27

<
2500

4800
-
5400


65

0.28
-
0.30

<
1800


5400


80

>
0.30

<
1200


9

Now you have
basically

finished your programming. Press ENTER to
reset the system. Press ENTER again and move the cursor under CS using
the

left and right direction keys. Then you can view and modify the
parameters using the up and down direction keys. Press startup/stop button
to start the machine.

(
Example
B)
-----

Suppose there

re 4 slots and 500 cycles per slot
of 1 loop. The slot width is

5mm and the baffle width is 1mm. The clamp
begins from the inner and winds to the outer and rotates clockwise. The
1
st

and 4
th

slots are 100 degrees


away from the 2
nd

and the 3
rd

ones. The
enamel
-
covered wire diameter is 0.08mm. Illustrated as follows:

5mm


1mm






begin point

6mm S=12mm


S=0mm S=18mm


Please program as follows:


On startup, press function ke
ys when


Welcome To
凯达

KD
²

4C


and

Ready! 0
-
01
凯达



is displayed. Then it

ll display the winding mode:


MODE 0


Change the mode to MODE 1 (random number between 0 and 5) as
illustrated in Example A and then press ENTER. Press it again, then it

ll

10

displ
ay:


CS 00 ZT 0 SC 0


XJ 0.000 GLX0.0

Move the cursor after CS and change 00 to 04. Move it after XJ and
change 0.000 to 0.082. Move it after GLX and change 0.0 to 2.5 (The GLX
value can be set to a little more than twice the thickness of the
skeleton
baffle, but not more than twice the thickness of the skeleton baffle added
the slot width. The best value depends on the actual situation). After
modifying the data in this page, move the cursor under CS and turn to the
next page using the down di
rection key. Then it

ll display:

1
-
01


Z 00000 K 00.00

Y 00 S 00.00 F 0 W 0

Move the cursor after Z and change 00000 to 00500. Move it after K
and change 00.00 to 05.00. Move it after Y and change 00 to 75. Move it
after S and change 00.00 to 05.00. The
n move it under 1
-
01 and turn to
the next page using the down direction key. Then it

ll display:

1
-
02

Z 00000 K 00.00

Y 00 S 00.00 F 0 W 0



Modify Z to 00500, K to 05.00, Y to 75, S to 06.00 and W to 5 as above.
Move the cursor under 1
-
02 and turn to
the next page using the down
direction key. Then it

ll display:

1
-
03

Z 00000 K 00.00

Y 00 S 00.00 F 0 W 0

Similarly, modify Z to 00500, K to 05.00, Y to 75, S to 12.00 and
W to 5. Move the cursor under 1
-
03 and turn to the next page. Then it

ll
display:

1
-
04

Z 00000 K 00.00

Y 00 S 00.00 F 0 W 0

Similarly, modify Z to 00500, K to 05.00, Y to 75 and S to 18.00.

11

W is 0 and it needn

t be modified because the 1
st

and the 4
th

slots are 180
degrees


away from the 2
nd

and the 3
rd

ones. So the value of W is 0 fo
r the
1
st

and 4
th

slots and 5 for the 2
nd

and the 3
rd

ones
(36
°
x 5 = 180
°
There
can be 10
anchor point
s in this machine and the clearance among them is
36
°
. That

s, 1=36
°
)
.So far, the four slots have been all set, press the
down direction key or the confirm
ation key, then the system will exit
programming state. The
machine

will reset and find the winding start point
and the anchor point automatically with the new
-
set or modified parameter.


. Debug



Please save all the parameters settled before adjustment, so that we
can modify the antitheses when something wrong happens or winding bias
occur
s. If slot
-
winding needed, please adjust the ruby nozzle to the top
of framework to avoid collision

with it. And then press the
³
reset
´

button.
Adjust the position of clamps after the
principal

axis find the
³
0
´

position, to make the hit
-
start nozzle of the winding support can go
through the upper
-
thread
-
slot to another slot. Then fix the clamps,
instal
l the skeleton and
enamel
-
insulated wire
, press the start/pause
button and adjust the speed
-
knob of transducer to proper speed
simultaneously
. Take B for example, it display,

01

Z 00500 SD 5400


W 00467.3 DW 0


01 means start winding the first group.
Z means the circle number is
500. SD shows the speed is 5400 r/m. W is the circle number displayed
synchronously

which does not wind yet. At first it is 00500.0, and then
decrease gradually.
A
fter winding, W is 00000.0. If press start/pause
button, the sys
tem will pause, and display,


01

Z 00500 SD 0180


P 00118.9 DW 0


12

T
he speed is 180r/m when press pause button. P is the circle number left
before pause. Press the start/pause button again back to the winding mode,
then P changes for W, continuing the w
inding.
T
he system will be back to
its original mode when all data is done, then display,

Ready! 4
-
01

凯达

R
eady for the next winding.

F
irstly, adjust the upper
-
thread data GLX to 0
-
9.9, to make sure the
slot
-
jumping and upper
-
thread is accurate.
S
econdl
y, adjust the distance
between wires to make the wires symmetrically and smoothly.
T
hirdly,
regulate the winding start point and distance between steps
-
orientation
points. And the last, rectify the pre
-
brake number to the best

Over large
pre
-
brake number h
as influence on the winding speed. On the contrary,
small number cannot position exactly

and quicken the abrasion of parts
of machine.

.


I
f the slot width and winding start point does not be set up properly,
some types of unsmoothed loops will appear(af
ter start point, wiring
forth).

a.

s
lot width too large


start point



reduce the slot width properly

b.

too backward winding start point, and over

large slot

width



adjust the trimming knob above the to make

the winding start point forw
ard properly.


c.

t
he slot width too small



increase the width

d.

over small slot width, and over forward

winding start point:



increase the slot width, and adjust the winding start point

13

backward.

e.

over large slot wi
dth, and over backward

winding start point




reduce the slot width, and adjust

winding start point forward


f.


over small slot width, and over forward

winding start point


increase the slot width, and adjust winding start point
backward.

g.

winding start point too back
:


adjust it to the front

h.


winding start point too back



adjust it to the front


. Simple maintenance introduction

1.

The zero line of the power must be grounded separately. Never
startup the machine when it

s not grounded or grounded to
3
-
phrase
-
4
-
line 380V/220V. AC
manostat

is needed if the voltage
can

t satisfy the machine

s requireme
nt. The temperature of its
working environment shouldn

t be over 40 degrees centigrade. High
temperature, dampness, being liquored, dust, smear and
undraughtiness should be avoided.

2.

The machine will halt
irregularly

if it

s not grounded well or the
voltage

is not stable. You should then find out the cause and press
the reset and winding direction keys to move the winding support
to its original position in the 1
st

slot.

3.

Keep the machine tidy. Don

t throw the wire to the transducer or
the circuit board. Peri
odically add
lubricating
grease to the screw

14

leader.

4.

The cord felt and the ruby nozzle should be replaced if frayed or
dropped. The inner hole of the nozzle should be cleaned using
absolute alcohol or
magnetic head

cleanser. Often adjust the
distance and a
ngle between the nozzle and the skeleton, the pressure
of the felt, the position of the tension pay
-
off machine, the
tension of enamel
-
covered wire and the lubricating degree of the
pulley of the tension pay
-
off machine.

5.

Never knock on or hit the liquid cr
ystal display. Never set the
transducer or draw & insert the control chip without permission.


6.

The whole machine has been adjusted for the best performance after
leaving the factory. There

s high voltage inside the machine and
irrespective persons sho
uld never disassemble it at will for safe
use.

7.

Our company owns the product

s right and any
infringement

will be
indicted through legal procedures. We will
guarantee to keep
the
product

in good repair

for 1 since the selling day and will maintain
it thr
oughout its life cycle. Consultation and order are welcome.


. Common Failure Elimination


p
henomenon


cause

elimination method


1


·
no output on
startup.

·
T
he screw

can

t reset


·
The fuse is broken.

·

Something wrong with
the driving machine.

·
Something

wrong with
power switch or junction
board.

·

Something wrong with
the mainboard.

·
Find out the cause and
replace the fuse.

·
Replace the driving
machine.

·
Replace them for new
ones.

·
Replace the mainboard.


15


2

·
Can

t startup
after resetting
the switch or
halt
irregularly and
display chaos.

·
The machine is not or
unfailingly grounded.

·
Something wrong with
the power voltage.

·
Mainboard failure. In
this case the machine
will crash after
self
-
test and display M.

·
The plug gets loose.

·
Grund it unfailing
ly.

·
Add an AC regulator

·
Replace the mainboard

·
Insert it tightly again


3


Counting
function fail

·
Photoelectric

cell

damnification
,

·
Hole screw getting
loose,

·
Wrong location,

·
Transmission& receiving
hole jammed

·
Replace the cell and
adjust the posit
ion.

·
R
einforce the screw.

·
Clean the hole using
absolute alcohol or a
needle.

4

Normal reset
but no display

Liquid crystal display
damnification or wire
falling off

Replace the display and
reinforce the wire.

5

·
The principal
axis can

t
position
exactly
.

·
The self
-
test
can pass but the
machine will
crash after
displaying SM
with the motor
·
P
rincipal axis
positioning
photoelectric cell

damnification;

·
Wrong position;

·
Screw of light shading
frame getting loose

·
R
eplace

the
photoelectric cell
;

·
Ad
just the position;

·
Reinforce the screw


16

running.

6


HIGH SPEED


is
displayed
suddenly when
the machine is
working

The rotate speed is too
high or the line diameter
is too big.

Press

reset


and

restart


after reducing
the speed.

7

Error message

SG ERROR


is
dis
played after
startup.




Error in your program.

Press reset and enter
programming mode to check
the cause. For example,
you can reduce the
winding path, wire
diameter, winding wire
value or the rotate
speed.

8


The winding
level won

t
move.


·
Walk
-
in moto
r driver
failure;

·
Winding level
positioning
photoelectric cell

failure;

·
The
filature

between the
winding level and the
screw or that between the
walk
-
in motor and the
screw gets loose.


In this case the machine
will crash after
displaying

S


in self
-

te
st.

·
Replace the driver;

·
Replace the
photoelectric cell;

·
Reinforce relative
filature
s;


17

9




The string
gets broken
frequently.

·
The clamp is too tight
or the tension is too
strong.

·
The felt gets worn, the
ruby in the nozzle falls
down or the inner h
ole
gets jammed.

·
Wire cover or the pulley
get worn.

·
Poor quality of the
enamel
-
covered wire.

·
Adjust the tension

change the felt and the
nozzle

·
Clean the nozzle

·
Replace the string and
reduce the rotate speed


10




Too noisy


·
The screw and the
rollin
g staff lack
lubricating grease.

·
The machine hasn

t been
smoothly lain.

·
The relative
filature
s
get loose or the speed is
too high.

·
The table is too thin.




Dispose them
accordingly.

Manufactured by

Hangzhou cesar's numerical control
equipment Co., LTD

(
Hangzhou Kaida Electric
Equipment Company
)

Address: No. 6
, 670 Lane, Moganshan Road, Hangzhou,
Zhejiang zipcode: 310011

Tel
:(86
-
571)88198847 88184731
-
16



18

Http://www.
kdskr.com

E
-
mail:kdskr@
163
.com


Specifications of this product are subject to change
s without
further

notice