PYN PRECISION COMPONENTS

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18 Νοε 2013 (πριν από 3 χρόνια και 8 μήνες)

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PYN PRECISION COMPONENTS

&


PYN PRECISION ENGINEERING

Introduction


PYN is a
precision Automotive and Aerospace
component manufacturing company

based in India


PYN has
over 30 years experience

in the
Automotive,
Aerospace and cutting tools

business


PYN has
long
-
term satisfied customers

such as
Maruti Suzuki, Tata Motors, Subros, Aerospace and
Engineering industries.


PYN has now reached

the Moon

as our
components are aboard India’s first mission to
the moon


Chandrayaan
.
Our components were
also present in the launch vehicle



PSLV.


Background


Parent company
-

Northern Tools and Gauges Pvt. Ltd.

(NTG) is a
family
-
owned and operated company established in
1975



first

CNC machining job shop in North India
-

1983



Tier
-
1

supplier

to the Indian
AUTOMOTIVE,

AEROSPACE

and
ENGINEERING

industries for over twenty years



supplying
over

300,000 machined parts per month

to
AUTOMOTIVE customers



single source

for numerous critical parts for the Indian
AEROSPACE and AUTOMOTIVE industries



reputed manufacturer of
CUTTING TOOLS

such as gear cutting
hobs and hacksaw blade milling cutters


Our Proposition

Overview

1.
Multi
-
location

manufacturing facilities in
Faridabad, North India and Pune, West India
with 3 manufacturing plants

2.
Consistently
ranked No.1 in quality by Maruti
Suzuki Ltd.

3.
ISO 9001:2000

certification in 2003 and
2008

4.
TS 16949 certification presently underway

5.
Strength in
rapid design and development

due to extensive tool room experience and
facilities

6.
Providing a
one
-
stop and end
-
to
-
end
solution for our customers


Vision Statement


To become one of the largest
automotive and aerospace systems
manufacturer


total solutions from design and
engineering, prototyping, validation and
supply


Worldwide operations


PYN

PYN

Location

Customers
(indicative)

AUTOMOTIVE
:


Maruti Sukuki Ltd.


Suzuki Powertrains Ltd.
(Diesel Engines)


Subros Ltd.


Tata Motors Ltd.


Eicher Ltd.


Carraro India Ltd.


Caparo India
-

General
Motors




AEROSPACE
:


Indian Space Research
Organization


Hindustan Aeronautics Ltd.


Bharat Electronics Ltd.


Vikram Sarabhai Space
Center


Space Applications Center

Products
(indicative)


AUTOMOTIVE PRODUCTS



Engine parts
:


Intake manifolds, Cylinder head cover ,
Crankshaft pulley

, Engine mounting bracket


Generator mounting bracket


Bed plate inserts


Car A/C parts:



Compressor Clutch Rotor
, Compressor housing cover


Idler pulley


Tube connectors


Compressor mounting bracket



Transmission parts:


Differential housing
,
gear box housing
, synchronizer parts


Planetary carrier housing


Clutch Arm Release


Gear shift case


Products
(indicative)


AEROSPACE PRODUCTS




RADAR PARTS


Microwave components, Wave
-
guides


Motion control parts


SATELLITE/PAYLOAD PARTS


Structural parts, space communication parts


Navigation parts


Space Telescope parts, Space
-
based remote sensing camera parts


SATELLITE LAUNCHING VEHICLE PARTS



Structural parts


Engine parts


Propulsion parts


Avionics components


Leadership


Kishore Gupta


B.E.(Hons)
-

BITS, Pilani


Over 37 years experience in manufacturing business
-

autocomponents, aerospace and CNC machining


Aditya Pittie


B.S.Engg (Summa Cum Laude)
-

University of Michigan, USA


GSMP
-

INSEAD, France


Over 12 years top level business experience


Pittie Enterprises Group
-

real estate, solar energy, high
-
tech
agriculture


The oldest and most respected business family in Pune
-

The Raja
Bahadur Motilal Poona Mills Ltd, est. 1893

Quality


major customers utilizing our services for more than twenty
years


High quality consistency


consistently
ranked No.1 in quality by Maruti Suzuki Ltd
.



Low rejections

-

20PPM for some high
-
quantity items and
50PPM for some others


Direct On Line

supplier

status in Maruti and Subros


Daily Red Bin Analysis and QCM meetings.


Near
-
perfect
repeatability of close tolerances

in high
-
quantity
production items being supplied to customers like Maruti and
Subros (such as 3
-
micron cylindricity, H7 and H6 bores.)


Robust and well
-
established processes and systems

are well
integrated within our work practices eg. Kaizen, Poka Yoke,
value stream mapping, root cause analysis, 5 whys? etc.


ISO 9001:2000

certification in 2003 and Feb 2008


TS 16949 and ISO 14001 certification presently underway


Quality Policy

We are committed to meeting and exceeding customer
expectations of products and services through
highest quality, on
-
time delivery and zero defects
while maintaining the highest standards of fairness,
integrity, transparency, trust, safety and morale to
emerge as a leading precision component
manufacturer
.


OBJECTIVES:

1.
Zero defects

2.
On
-
time delivery

3.
Improvement in customer satisfaction level


Strengths

1.
Rapid localization to reliable delivery


2.
Highest quality standards

with proven and long
established track record of supplying critical line
items to Auto majors in India as well as to
Aerospace industry with
Zero PPM
.

3.
Reduced development time and cost
. We have a
separate division for this.

4.
Robust

backward integration of our supply
-
chain

with a dedicated cluster of high
-
quality vendors
for castings, forgings, extrusions, painting,
plating, heat treatment etc.

5.
Zero debt company
.




Strengths

6.
Internal machining standards are maintained at
half tolerance

of all specifications thereby leading
to high Cp/CpK

7.
Stringent inspection and QA standards

through
CMM and accredited testing labs

8.
Use of
latest technology

in CNC machines,
CAD/CAM, processes, systems etc. Separate
production and development plants

9.
Large, well equipped

tool room


10.
In
-
house pattern and die manufacturing for rapid
development of castings and forgings

11.
Experience in manufacture of special toolings,
jigs & fixtures



Strengths

12.
Rapid development with reduced time and
cost

-

our full fledged in
-
house tool room and
30
years of tool room experience

enable us to
rapidly develop new components, jigs, fixtures,
gauges and tools

13.
A workforce of
over 250 highly skilled, trained
and motivated employees

14.
Highly skilled development team

with expertise in
Automotive and Aerospace machining

15.
Impeccable reputation

and
long term relationship

with all our stake holders



Production Systems


Kaizen


5S


Kanban


PDCA (plan
-
do
-
check
-
act)


Lean Manufacturing


Cell manufacturing


Value stream mapping


TPM


APQP


PPAP


8D problem solving


Root cause Analysis(RCA),
Fishbone diagram, Red
bin analysis(RBA), 5 whys?, Poka Yoke

Philosophy


"First time right”


Constancy of Purpose


Right process will produce right results


Best quality, lowest cost, on
-
time


Plan deeply, implement swiftly


QCDSM
-

quality, cost, delivery, safety
and morale


Zero Defects


Half Tolerance


4P: Philosophy, Process, People,
Problem Solving


Values

FITT:


a)

FAIRNESS

b)

INTEGRITY

c)

TRANSPARENCY

d)

TRUST



Organization Model

Organization Structure

Differentiators


FIRST TIME RIGHT


Rapid design and development


End
-
to
-
end solution : from design to production


Low cost country advantage


Strong tool room and development capabilities


Short lead time and reduced costs


Multi
-
location


Robust and mature systems and processes


Customer centric/focussed


Best quality, low cost, on
-
time


Zero defects


Flexibility/adaptability in volumes and batch sizes



Machining Capacity
(indicative)


28 Vertical Machining Centers


3 Horizontal Machining Centre


20 CNC Turning Centers


8 CNC Flexible Manufacturing Systems


1 SIP Jig Boring machine (considered world’s
best)


Over 100 conventional machines (lathes, milling
machines, tapping machines, drill machines etc.)


Fully equipped QC and inspection facilities
(including Zeiss Numerex CMM)


Machining Capability

(indicative)


Turned Components

: on CNC Turning centres
from 10mm dia to 350mm


Accuracy

: up to 5microns


Surface Finish

: 1.2 to 0.4 Ra


Machined Components

: up to 900x 500 x300
mm size


Accuracy

: up to 10 micron on CD and 5 micron
on bore size




Machining Capability


Materials machined : ferrous, non ferrous, cast,
forged, rolled, extruded, special nickel alloys, titanium
etc.


Industries catered to: Automobile, Aerospace,
Defence , Engineering, FMCG, Electronics,
Microwave etc.


Support of heat treatment, grinding and tool room
available.


Regular purchase of grey/sg iron castings, ferrous
forgings, aluminium die castings, forgings, extrusions,
copper, brass and stainless steel etc.


Separate inspection facilities for regular and
prototype production.



Infrastructure


Factory at Faridabad, North India


Principal unit with 3 plants


Large fully integrated facility


Factory at Sanaswadi, Pune, West
India


Greenfield facility


Excellent infrastructure and location


Growth Drivers
-
PYN


REC (Resources, Experience, Commitment)


Entrepreneurial spirit with vision, focus and
hunger for high growth


Ready infrastructure available for expansion


Huge experience and proven track
-
record


Impeccable reputation and long term
relationship with all our stake holders


Proven responsibility and track record for
fulfilling contracts and commitments


State
-
of
-
the
-
art machining capabilities



Growth Drivers
-
PYN


Strong technical and engineering skills


Robust processes and systems


Technical expertise of top management


Strong CAD, CAM and CAE

capabilities
-

Delcam, ProE, Katia etc.


Product testing and validation

capabilities


Growth Drivers
-
PYN


Strong financials/valuations:


zero debt company


strong balance sheet, high net worth


High brand value due to over 30 years in
business with impeccable reputation with
customers


Growth


our new
plant in Pune

began operations in October
2007.


The facility will be expanded rapidly and will increase
our capacity manifold


We are looking to rapidly expand and cater to new
business from the auto and engineering majors as
well as for exports.


We have adequate financial and technical strengths
to expand and cater to new business.


We are also actively looking at setting
-
up new
facilities with new technology and/or product line
capabilities.


Growth


Plans
:


Expansion of
Product lines


Backward integration
-

ferrous foundry


Export

of products and assemblies


Expansion of
aerospace
, aircraft MRO and defence business


Technology
-
led growth through
foreign collaborations, JV’s

etc.


Forward integration into
assemblies, systems

etc.


Acquisitions in India and abroad


total solutions from design and engineering, prototyping,
validation and supply
.


Environmental Policy

We

are

dedicated

to

providing

high

quality

products

and

services

while

meeting

and

exceeding

all

relevant

environmental

legislation

and

regulations

through

in
-
house

initiatives

for

continual

reduction
-
in

and

prevention

of

environmental

damage
.


We

are

committed

to

resource

conservation

by

incorporating

pollution

prevention,

waste

minimization

and

recycling

activities

into

the

company’s

continual

improvement

process
.



We

believe

that

it

is

now

more

important

than

ever

to

manufacture

a

quality

product

in

a

manner

that

is

sustainable

and

durable

with

the

environment
.




Safety Policy

We recognize that healthy and safe working
conditions and practices are vital for business
excellence.


We therefore aim to conduct our business in a
way that prevents risk, injury and ill
-
health of
all our stakeholders and also prevents
damage to our plant, equipment, material and
other property as a result of accident, fire and
other dangerous occurrences.