Purdue University Calumet School of Technology Course Syllabus

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15 Νοε 2013 (πριν από 3 χρόνια και 11 μήνες)

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Purdue University Calumet

School of Technology

Course Syllabus


ECET 46200


Application of Computers in Process Control


Credits and Contact hours:

Credit 4, Class 3, Lab. 3, Contact Hours 6


Instructor’s or Course Coordinator’s Name:

Akram Hossain


Text
Book, Title, Author and Year:

Process Control Instrumentation Technology
, Curtis D. Johnson, Latest Ed., Prentice
-
Hall


Introduction to the Course:

a)

Catalog Description (2010
-
2011 Academic Catalog):

Application of computers to control industrial processes.

Study of continuous
-

and descrete
-
time control
algorithms; digital signal processing; and system control concepts applied to process control.

b)

Prerequisites:

ECET 21700 or Consent of the course coordinator or course instructor.

c)

Required course.


Specific G
oals of the Course:

a)

Course Learning Objectives:

Upon completion of this course, the student should be able to:

1.

Understand discrete
-
state process control

2.

Understand Control strategies: process characteristics, control modes, composite control modes

3.

Understa
nd Digital and analog controllers, computer in process control and control softwares

4.

Analyze control loop characteristics: control system configuration, multivariable control system

5.

Analyze stability of a control system

6.

Able to model a simple mechanical or

an electrical system

7.

Perform process control loop tuning: feedback, feedforward and cascade control.

8.

Apply computer based hardware and software tools for process control (NI’s LabVIEW Software Tools)

9.

Apply statistical process control techniques for qualit
y assurances (Statit Express QC)

10.

Apply statistical process control techniques to determine process capability (Statit Express QC)


b)

Criteria 3 Student Outcomes:

This course covers items a, b, c, d, f, g, h & j

in ABET Criteria 3.


Course Delivery Methods (c
heck all that apply):


X Lecture X Laboratory X Projects








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ECET 46200


Application of Computer in Process Control


Factors Used to Determine the Course Grade (check all that apply):


X Quizzes X Exams

X Homework X Lab Reports X Class participation

X How final grade is determined as follows:

Several inputs will be used to evaluate students' performance in the course. The letter grade for completion of
this course will be based on sever
al input factors. Among them following:


4 to 6 "pop" quizzes

100 points

Laboratory

200 points

3 Scheduled Examinations

300 points

Class Project

200 points

Scheduled Final Examination

200 points

Attendance

100 points

Homework

100 points



Brief L
ist of Topics to be Covered:

1.

Introduction to Industrial Process Control Systems (Review)

2.

Discrete
-
State Process Control and Control Strategies

3.

Controller Principles (1) Process Characteristics (2) Control System Parameters (3) Control Modes (4)
Composite C
ontrol Modes

4.

Digital Controllers (1) Computer in Process Control (2) Controller Hardware and Software

5.

Direct Computer Control Hardware and Software (NI’s LabVIEW Software Tools)

6.

Control Loop Characteristics (1) Control System Configurations (2) Multivariab
le Control System (3)
Stability of Control System (4) Process Control Loop Tuning (5) Transient Responses

7.

Mathematical Modelling of Mechanical system (1) Concepts of Analogus System (2) F
-
V and F
-
I
Analogy (3) Transfer Function of Simple Spring
-
Mass System

8.

The Stability of Process Control Systems (1) Concept of Stability (2) Stability Criterions (3) Frequency
Response (4) Controller Tuning

9.

Concepts of CAM Operation (1) Concept of Inertia (2) Inertia Ratio, Inertia mismatch between load and
the motor

10.

Cascad
ed Control and Feedforward Control and Adapted Control System

11.

Statistical Process Control ( Statit Express QC Software Tools) (1) Statistical Process Control Techniques
(2) Control Charts (3) Process Capability Analysis

12.

Course instruction may add or substr
act course topics based on the current need of the Mechatronics
Engineering Technology program.

13.

Discussion on CCST


(Certified Control Systems Technician

) tests offered by ISA (The
Instrumentation, Systems, and Automation Society). How ECET graduates can

take them?

Lab Experiments:

EXPT#1

: Introduction to LabVIEW Software Tools and SCXI data acquisition system

EXPT #2

: Configuring SCXI chassis and testing of I/O data acquisition modules

EXPT #3

: LabVIEW basic programming structures

EXPT #4

: Designing

passive filter using LabVIEW

EXPT #5

: Modelling of dynamic characteristics of DC motor

EXPT #6

: Experimenting with a monolithic temperature transducer using LabVIEW

EXPT #7

: Experimenting with a motion sensor using LabVIEW (Digital I/O)

EXPT #8

: Exper
imenting with a pressure transducer using LabVIEW (Analog I/O)

EXPT #9

: LabVIEW to develop a polynomial from a data set (curve fitting)

EXPT #10

: Modeling and Testing of a Mechanical System
-
pendulum system

EXPT #11

: Modeling and Testing of Electromecha
nical System


Servo Motor with Load

EXPT #12

: Modeling and Testing of Electromechanical System


DC Motor with Load

EXPT #10

: Varifying Stability Criterion of a Control System

EXPT #11

: Print reading of Drain Control Loop

EXPT #12

: Introduction to St
atistical Process Control (SPC) (STAT QC Software Tools)

EXPT #13

: Application of SPC Tools for Process Control (STAT QC Software Tools)

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