Best Project Competition 2008 -2010

fanaticalpumaΜηχανική

5 Νοε 2013 (πριν από 3 χρόνια και 7 μήνες)

70 εμφανίσεις

Best Project Competition 200
8

-
20
10

Automatic Control System

for shale oil particle separation process

EKTACO AS

Akadeemia tee 21E

1
2618 Tallinn
, ESTONIA


Phone
+372 654 2150


ektaco
@ektaco.ee

www.ektaco.ee

Automation


As
a result of the work performed and as a sign of
partnership Schneider Electric granted us Modicon's
quality and training certificates for control engineering
and technology in 1999
. 2004 Schneider Electric Eesti
AS granted us the certificate of control system
integrators

Automation

Application overview


Infrastructure


Shale oil

production


Application main task


Produce from heavy shale oil lighter high quality oil


ACS main tasks


Provide

faultless and economical as possible automatic control of
application processes


Fast and accurate reaction to possible emergency situations in
processes


Displaying and saving process data for better quality and later
analyze


Main difficulties


Ex

environment


Preserve maximal capability to work of system while faults appear in
system or devices related to system

Automation

Process overview


Heavy oil and petrol will be pumped to blending tank


Particles separation module (centrifuge) will be started with light oil


Heavy oil blended with petrol will be pumped to centrifuge while
centrifuge is ready for production


Light (clean) oil goes from centrifuge to light oil tank, heavy fraction
(sludge ) to sludge tank


Most of separated heavy oil (sludge) will be transported to factory
for reprocessing, little part will be mixed with blended heavy oil for
separating process (back to centrifuge)

Automation

Process architecture

Heavy oil


Mix no 1


Light oil

Start tank


Centrifuge

Sludge


Light oil


Sludge


Light oil to storage



Sludge to reprocessing

Petrol

Automation

ACS

implementation methodology



For its high work capability and good efficiency Unity Quantum
CPU65150 was used to guarantee realization of system
requirements. Configuration of PLC includes backplane
expansion


For satisfying system high safety requirements Preventa
XMF3502 was used


For displaying process data, notifying about emergency
situations and saving meter

s data Monitor Pro was used


For displaying process in operators computer was used one
picture over 4
monitor
s


New
Workstation
with 2 monitors was added for supervisor of
main control room

Automation

ACS architecture

Operator workstation
Monitor Pro client


MonitorPro

server


140DAI75300

140DDO35300

140DDO35300

140DAI75300

140CPS22400

140XBE10000

140DDI35300


140DAI75300

140DDI353000


140DAI75300

140DAI75300

140CPS22400

140CPU65150

140ACI04000

140ACO13000

140XBE10000

140ACI04000

140ACO13000

140ACI04000

140ACO13000

140ACI04000

140ACI04000

UPS

230 VAC/

24 VDC

Switch


499NES25100

XPS

MF35
0
2 +

MF2DO1601

Safety PLC

Preventa


TWDLCAE40DRF

Switch
MOXA

x

e

x

e

x

e

MODBUS

MODBUS

E+H flowmeters


Supervisor workstation
Monitor Pro client


Process control room

Main control room

TWDLCAE40DRF

x

e

x

e

MODBUS

MODBUS

E+H flowmeters


Process

Sensors
and

actuators

Sensors

and

actuators

Automation

Realization


Main services provided


ACS design


ACS control cabinets


design and implementation


Meters supply and mounting


PLC and SCADA algorithms design and coding


System tests, employees training and start

up


Main products used


Unity Quantum CPU65150 with backplane expansion


Unity Pro XL V3.0


Safety PLC Preventa XPS MF3502 with MF2DO1601


ELOP II Factory


OPC Factory Server V3.2


Monitor Pro 7.6 server and 2 clients


Microsoft Server 2003 for system server and XP Pro for clients

Automation

Gallery

Control cabinet 1 with Quantum

Backplane no1 and Twido

Control cabinet 2 with Quantum

Backplane no2 and Preventa

Operator’s workstation

Block of heavy oil particle separation

Automation

C
usto
mer

benefits


Automatic control over process improves product quality



Automated monitoring and control of process increases safety of
employees, environment and process related devices



Continues saving of process data allow later analysis and through
analysis results enhance the system



System is scalable if necessary



Competent support is phone call and if really necessary few hours
drive away

Automation

Our Partners

We thank all our partners in this project,

especially:


Schneider Electric


our long time partner and supplier of
automation products and support


EE Tehnoloogiatööstus AS


mounting of meters and actuators


EE Elektrotehnika ja automaatika AS


in field cable works,
electrical connections of meters and actuators

Thank You!