2. fluidcon-conveying - ALUMINIUM MIDDLE EAST 2015

downtownbeeΜηχανική

18 Νοε 2013 (πριν από 3 χρόνια και 8 μήνες)

79 εμφανίσεις

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

1


ALUMINIUM

MIDDLE

EAST

2013





Innovative

Process

Technology

for

the

Aluminium

Industry

of

the

Middle

East

Region







Dipl.
-
Ing.

Jens

Garbe



Territory

Sales

Manager

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

2


Index




1.

INTRODUCTION


2.

FLUIDCON
-
CONVEYING


3.

ANTI

SEGREGATIONSYSTEM


4.

ALUMINA

DISTRIBUTIONSYSTEM


5.

ANODE

COKE

GRINDING


6.

SUMMARY

CLAUDIUS

PETERS

history

Evolution

of

Claudius

Peters

Projects

GmbH

1906

1933

-

1995

2001

Glockengiesserwall

The

ESTE

at

Buxtehude

1954





















A

Langley

Holdings

Company

Cityhof

1954

City

Nord


Officesince

1988



















Claudius

Peters

Projects

GmbH

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

Beijing

The

Claudius

Peters

Group

ClaudiusPetersTechnologies


S.A.S.

ClaudiusPetersAmericas


Inc.

Claudius

Peters




(Ibérica)

S.A.








Claudius

Peters






(UK)

Ltd.








Claudius

Peters





(China)

Ltd.

Hong

Kong

ClaudiusPetersProjects






GmbH







Claudius

Peters




(Románia)

SRL









Claudius

Peters





(Italiana)

srl.







Claudius

Peters





(China)

Ltd.


Claudius

Peters




(India)

Pvt.

Ltd.










Claudius

Peters

(Asia

Pacific)

PTE.

LTD.









Claudius

Peters





do

Brasil

Ltda.

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

Territory

Assignment

of

Claudius

Peters

Offices

Claudius

Peters’

Target

Industries


Solid

Fuel


Power

Plants


















Fertiliser

and


Other

Materials




Claudius

Peters

Projects

GmbH

Lime



















Light

Weight

Aggregates


Cement

&


Building

Materials


















Alumina

Refineries


Aluminium

Smelters




A

Langley

Holdings

Company

Iron

&

Steel



















Gypsum

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

Claudius

Peter
´
s

Scope

of

Supply






Delivery

of

Plant

Engineering



Plant

Process

Control

/

Automation



Project

Management



Calculation

of

Process

Parameters



Manufacturing

of

Key
-
Components



Quality

Control

of

Local

Manufacturing



Delivery

of

Plant

Equipment



Supervision

of

Erection



Erection



Commissioning

&

Training



After

Sales

Services



Spare

Part

Services



Bulk

Material

Tests

(Technical

Centre)

A

Langley

Holdings

Company

Projects

GmbH

Claudius

Peters

System

Components

Claudius

Peters

Technologies

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

Claudius

Peters

Manufacturing

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

Claudius

Peters

Aerospace

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

Claudius

Peters

Research

&

Development

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

WHICH

EQUIPMENT

WE

ARE


ABLE

TO

SUPPLY

FOR

YOUR


INDUSTRY?

12

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

13








Alumina

Refinery








Ship

Unloader



PrimaryAlumina

Silo




Alumina

Day

Silo





SecondaryAluminaSilo







Aluminium

Reduction

Cell









Carbon

Plant










Stacker

&










Reclaimer






BM

H


BM

H








Aluminium

Smelter

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

14


Index




1.

INTRODUCTION


2.

FLUIDCON
-
CONVEYING


3.

ANTI

SEGREGATIONSYSTEM


4.

ALUMINA

DISTRIBUTIONSYSTEM


5.

ANODE

COKE

GRINDING


6.

SUMMARY

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

15

EQUIPMENT

FOR

THE

ALUMINIUM

INDUSTRY








Smart

Pneumatic

Conveying























FLUIDCON

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

16


FLUIDCON

CONVEYING

SYSTEM


Combine

advantages





Advantages



low

conveying

velocities



low

wear



low

power

requirement


















Disadvantages




installation

height

required




installation

not

flexible




only

inclined

conveyance


Advantages




flexiblepipeline

routing




horizontal

and

vertical

conveyance




dusttight
















eliminate

disadvantages




Disadvantages





high

conveying

velocities





no

diagonal

conveyance





high

power

requirement

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

FLUIDCON
-
Design

17

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

18

FLUIDCON
-
Design

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

19

ALUMINA

CONVEYING

WITH

10
°

SLOPE

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

20

FLUIDCON

SYSTEM










































135

t/h

Alumina

440m

horizontal,elevation32,6m

(25
°

Pipe

inclination)

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

21

CHALLENGES

OF

FLUIDCON

4.

Low

conveying

velocities



Reduction

of

wear



Constant

materialproperties

(low

attrition)

1.

Application

of

all

known

feeding

devices



Optimization

of

existing

plants


2.

Horizontal,

vertical

and

diagonal

conveying

sections





Optimumpipeline

routing




3.

Energy

savings

of

up

to

75%







Operationalcosts

saving

5.

Low

conveying

pressures



Use

of

blowers

instead

of

compressor



Use

of

pumps,star

feeders,

double

pendulum

flaps



Low

construction

heights,

low

investment

cost


6.

Simplerestart

after

e.g.

emergency

stop





High

availability

Year

Country

Material

Distance

Feeder

Capacity[t/h]

2005

Russia

Alumina

80

Pump

150

2005

Russia

Alumina

80

Pump

150

2006

Russia

Alumina

400

Pump

135

2007

Norway

Alumina

216

Pump

15

2007

Norway

Alumina

35,5

Pump

4

2007

Norway

Alumina

119

Pump

4

2007

Russia

Alumina

250

Rotarylock

3

2007

Norway

Alumina

30

Doublependulumfla
p

1

2008

Montenegro

Alumina

300

Rotarylock

18

2008

Montenegro

Alumina

290

Rotarylock

18

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

Referencesof

Alumina

Conveying

22

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

23


Index




1.

INTRODUCTION


2.

FLUIDCON
-
CONVEYING


3.

ANTI

SEGREGATIONSYSTEM


4.

ALUMINA

DISTRIBUTIONSYSTEM


5.

ANODE

COKE

GRINDING


6.

SUMMARY

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

24


Storage

Silo

with


Anti

Segregation

System

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

25

Target






Prevent

Air

Current

Segregation





Maximizing

Silo

Capacity





Maximizing

Homogenization

of

Alumina

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

26

AIR

CURRENT

SEGREGATION

IDENTIFIED

MECHANISM

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

27

AIR

CURRENT

SEGREGATION

PRINCIPLE

PATTERN












Separation

by

drag

forces

on

the

individual

particles.






Particle

below

50

µm

may

be

carried

by

the

air



flows,



Settles

out

when

air

flow

slows

down

or

changes



direction.





Found

to

be

dominant

when

handling

Alumina

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

28

AIR

CURRENT

SEGREGATION

COURSE

OF

EVENT




Segregation

means

local

changes


in

the

grain

size

distribution,


separation

into


fine

and

coarse

material

particles

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

29

50
-
KTON

ALUMINA

STORAGE

SILO

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

30

ALUMINA

SILO

WITH

ASS

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

31

ALUMINA

HEAP

AT

SILO

BOTTOM



Alumina

Heap

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

32

ASS

Alumina

Storage

Silo

Feeding

System

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

33

ALUMINA

SILO

FEEDING

SYSTEM




An

typical

example

for

an:






Anti
-
Segregation





Feeding

System:





•8Anti
-

Segregation
-



Tubes





•1st

8

Bypass
-



Feeding

Points





•2nd

8

Bypass
-



Feeding

Points





•1

Central

Feeding



Point

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

34

Conclusions







Minimizing

segregation

in

alumina

storage




silos

has

been

improved

with

the

development

of

a

charging

and






discharging

technology.








-

Filling

the

silo

with

vertical

installed

AS
-
Tubes








-

Blending

with

differentpattern

layers

on

silo

bottom











-

Sectional

discharge

flow

through

silo

bottom

Year

Country

Diameter[m]

Capacity[t]

2000

Norway

18

6,000

2001

Jamaica

39

50,000

2001

Brazil

32

25,000

2004

Brazil

42.7

50,000

2007

Brazil

42.7

50,000

2011

Russia

27.5

18,000

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

35

Anti

Segregation

System

/

References

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

36


Index




1.

INTRODUCTION


2.

FLUIDCON
-
CONVEYING


3.

ANTI

SEGREGATIONSYSTEM


4.

ALUMINA

DISTRIBUTIONSYSTEM


5.

ANODE

COKE

GRINDING


6.

SUMMARY

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

37

Alumina

Distribution

System

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

38

ADS©

AERATED

DISTRIBUTION

SYSTEM


capacity

of

each

distribution

airslide

50

tph

Claudius

Peters

Projects

GmbH

A

Langley

Holdings

Company

39


Separator

Distribution

box

Inlet

box

Distribution

airslide


Buffer

silo


Inlet

box





capacity

of

cell

airslide10

tph

inclination

0.5
°

ALUMINA

DISTRIBUTION

SYSTEM

(ADS)

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

Function

of

ADS

40

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

41

FUNCTION

OF

THE

ADS

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

42

OUTDOOR

POTROOM

CLIMATE

CONDITION

Year

Country

Plant

System

2006

Russia

Khakas

Sayanogorsk

2ADSservingintotal336pots

2010

Qatar

Qatalum

4ADSservingintotal704pots

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

43

Alumina

Distribution

System

/

References










































*

Related

to

32

HGI

and

25%R74

µm

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

44

Operational

Results





Preventing

foreign

particles

entering

the

transport

system

(Screening)





No

grain

abrasion

and

no

grain

fracture





Slow

alumina

conveying

velocity,

no

grain

destruction

and

no

scaling





Closed

system

and

controlled

material

flow

and

no

dust

emission





No

leakage

or

material

spillage

within

the

potroom

area





PLC

monitor

and

record

the

status

of

material

conveying

&

distribution





Energy

saving

due

to

intermittend

feeding

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

45


Index




1.

INTRODUCTION


2.

FLUIDCON
-
CONVEYING


3.

ANTI

SEGREGATIONSYSTEM


4.

ALUMINA

DISTRIBUTIONSYSTEM


5.

ANODE

COKE

GRINDING


6.

SUMMARY

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

46

Modern

Claudius

Peters

EM

mill

with

dynamic

classifier

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

47

Claudius

Peters

mill

type

EM

65
-
592

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

48

Grindingballs

Lower

grinding

ring

Grinding

elements

of

EM
-
mill






Upper

grinding

ring

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

49

Photograph

of

the

grinding

elements

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

50


Grinding

system

of

EM
-
mill




Spring

tensioning

frame









Pressure





ring











Hydraulic

cylinders

















Mill

yoke

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

51

Claudius

Peters

grinding

system

for

calcined

Petcoke

Raw

Petcoke

Filter

Plant

Rotary

Feeder

with

FC

EM

Mill

Pulverized

Petcoke

M

System

Fan


M

M


F



Stack


M

Ambient

Air

Off

Gas

P

M

M

Dynamic

Classifier

with

FC







P

Calcinedpetcokecokegrindingsystems

Technique

Verticalballmill

Horizontalballmill

Operationmode

Continuous

Start/Stop

Throughputregulation

range

25%
-
100%

90%
-
100%

NoiseLevelMill


㠵摂⡁8


㄰つ䈨䄩

䙩湥湥獳

⡂(a楮e)

㌰〰
-
㔰〰
±
150

2500
-
4500
±
500

Maintenance

Grindingelementsfreeof

maintenance

Addingsteelballs

everyweeks

MetalcontentinFines

(wear)

appr.80g/t(0032+0032)

150
-
300g/t

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

52

Comparison

between

vertical

and

horizontal

mill

Technique

Verticalballmill

Horizontalballmill

Throughput

Constantgrindingarea

constantthroughput

Ballwearing

throughputreduced

Dynamicclassifier

InternalClassifier

simplesystem

ExternalClassifier

RawMaterialsize

0

50mm

0

6mm

Materialleftinmill

afterstop

0.1
-
0.5t

6
-
7t

Systempower

consumption

32
-
36kWh/t

55
-
60kWh/t

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

53

Comparison

between

vertical

and

horizontal

mill

Year

Country

Millsize

System

Capacity

2002

China

EM65

Centralgrinding

system

12t/h

2003

China

EM65

Centralgrinding

system

12t/h

2007

UAE

EM73

Mill

14,25t/h

2007

UAE

EM73

Mill

14,25t/h

2007

China

EM73

Centralgrinding

system

14t/h

2008

Kazakhstan

EM59

Centralgrinding

system

8t/h

2010

China

EM80

Centralgrinding

system

20t/h

2011

UAE

EM80

Mill

15,4t/h*

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

54

Anode

coke

grinding

plants



references










































*

Related

to

32

HGI

and

25%R74

µm

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

55

PatentedAnode

Coke

Grinding

System








































Remark:



Patent

granted

for

Germany,

France,

Great

Britain,

Italy,

USA,

China,

Japan

and

India

(pending)

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

56


Index




1.

INTRODUCTION


2.

FLUIDCON
-
CONVEYING


3.

ANTI

SEGREGATIONSYSTEM


4.

ALUMINA

DISTRIBUTIONSYSTEM


5.

ANODE

COKE

GRINDING


6.

SUMMARY

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

57


Dedusting



Aeration

bottom

Feeding


Bin

with

conveying

pipe


Conveying

air

nozzle

ClaudiusPeters

COMPONENTS


PETERSAirlift

Handling

Bauxite

STOCKYARD

FLUIDCON

SILO

ASS





Main

components



Claudius

Peters




COMPONENTS


Pressure

vessel

systems

Picture

no.2

1

EQUIPMENT

SUPPLY

FOR

ALUMINA

REFINERY







Claudius

Peters

Supply






Alumina

Refinery











BMH



BMH

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

58

Aeration

bottom

Dedusting

Feeding


Bin

with

conveying

pipe

Conveying

air

nozzle

Main

components

FLUIDCON

AIRLIFT

POT

FEEDING

SILO

AS
-
Sys

Picture

no

.21


Claudius

Peters



COMPONENTS

Pressure

vessel

systems

Pressure

Vessel

GRINDING

SYSTEM


EQUIPMENT

SUPPLY

FOR


ALUMINIUM

SMELTER

PLANT








Claudius

Peters

Supply













BM

H


BM

H
















ClaudiusPeters




COMPONENTS





PETERSAirlift

A

Langley

Holdings

Company

Claudius

Peters

Projects

GmbH

59

Thank

you

for

your

kind

attention