Plant Design for Electronics Recycling

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Plant Design for Electronics Recycling


Institute of Scrap Recycling Industries


Electronics Recycling Business Summit




Computer Recycling For Education

Al Chaney, MBA


Copyright 2006

April 6, 2006

Las Vegas, NV























































































































































Plant Defined by Webster’s



The equipment, including machinery, tools,
instruments, and fixtures, and the buildings
containing them, necessary for any industrial
or manufacturing; factory


To conceive; To form a plan; To draw a
sketch; Visual composition

Baseline Analysis



Existing Facility


Lease Option


New Construction


Types of Business: Recycler, de
-
manufacturer, processor ,smelter

Feasibility of Plant Design


Current condition


Need for alternatives


Cost analysis


Availability of locations


Risks


Benefits


Action Plan

Financing Capital Project


Small Plant 10k sq/ft.


Medium Plant 100k sq/ft.


Mega Plant: +200k sq/ft.


Investor Equity


Management Equity


Venture Capital


Angel

Plant Design Development


Due Diligence


Architecture & Engineering


Permitting Process




Pre Construction Planning



Design Considerations


Construction System; Pert/CPM


Construction Cost Evaluation



Bid Specifications


Bid Package


Request for Quotation (RFQ)


Advertising of RFQ


Evaluation of Bid


Selection


Award

Plant Design Contracts

Facility Location


Raw materials; electronics, computers, etc.


Markets for materials


Transportation


Wages (union, prevailing , right to work)


Skilled Workforce ( college, university)


EIR


Utilities


Taxes and incentives (enterprise zones, etc)


Property Size


Cost of Property


Topography


Property taxes and regulations


Insurance Rates


Utilities


Labor

Facility Site


Basic Plant Design Criteria


Aesthetics


Access and Egress


Seismic


Lighting


Acoustical


Urban Planning


Parking , Roads and Vehicles



Specific Design Criteria



Super Structure


Tilt
-
up


Concrete


Steel


Exteriors


Roofing


Services

Mechanical


Insulation


Plumbing


Heat Generating Equipment


HVAC


Air Distribution


Electrical


Transmission and Distribution


Lighting


Communications

Facility Layout


“I” Shape


“U” Shape


“L” Shape


Shipping/Receiving


Warehouse/Office


Work
-
in
-
Process (WIP)


Finished Goods Inventory (FGI)

Equipment


Material Handling


Crushers


Shredders


Seperation; Gravity ,Eddy current


Bag houses


Smelters

Equipment


Pallet Racks


Storage Bins


Collapsible Bins


Safety Equipment


Food Service: Vending


Gaylord's


Test Equipment

Equipment


Soldering


Remanufacturing


Plastics Identification ( scanner)


Barcode


Design Green Building



Siting: Mass Transit, Mulch, RCP


Energy:Energy Star,R
-
Value, Renewable


Materials: Inert C&D


Water: Low
-
flush, gray water


OSHA: Volatile Organic (vco’s)


Building Maintenance



Quality Management System

(QMS)


ISO
-
9000


4.1 Management Activities


4.2 Quality System


Company Wide Activities


4.5 Document Control


4.8 Product ID and Trace ability


4.12 Inspection and Test Status

Quality Management System


4.13 Control of Nonconforming product


4.14 Corrective Action


4.16 Quality Records


4.17 Internal Quality Audits


4.18 Training


Quality Management System


Specific Requirements


4.3 Contract Review


4.4 Design Control


4.6 Purchasing


4.7 Purchaser
-
Supplied Product


4.9 Process Control


4.10 Inspection and Testing



Quality Management System


4.15 Handling, Storage, Packaging and
Delivery


4.19 Servicing


4.20 Statistical Techniques

Environmental Management System
(EMS)


4.1 Environmental Policy


4.21 Environmental Program


4.3.3 Operational Control


4.4.4 Systems Audits


4.5 Management Review

Enterprise Resource System (ERS)


Customized Integrated Computer
System


Reverse Logistics/Forward


Sales


Production Control



Resources (Handouts)


Finance


Construction


Architects


Insurance


Associations
-

ISRI


Certification
-

RIOS


Trade Publications



Q & A’s


Al Chaney, President


Computer Recycling For Education


www.ecycle
-
it.com


Email:ecycleit@yahoo.com


916.248.2999