Demag Cranes Single -girder cranes, Double-girder cranes ...

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25 Νοε 2013 (πριν από 3 χρόνια και 11 μήνες)

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Demag Cranes
Single -girder cranes, Double-girder cranes
Suspension cranes, Jib cranes
Process cranes, Crane components
After Sales Service
2
38998-4
37427-2
37660-4
Cranes
Quality and value for money
Our wide range of cranes makes any
solution possible:

Steelwork built to mechanical
engineering tolerances￿

Lifting gear with calculations based on
serial hoists￿

Complete travel drive assemblies￿

Electrical equipment for all control
requirements￿
You receive a comprehensive package
containing all the information you
require, plus after-sales service and
supplies of wearing parts readily available￿
High operating reliability and economic
investments have to take priority in your
planning￿ The result: problem-free crane
operation, minimum maintenance and
maximum availability￿
Buy the right crane first time￿ Tell us
about your handling requirements￿
With manual or automatic control or as
part of a computer-controlled material
handling system￿ We can offer the crane
that is right for you  exactly in line with
your needs￿
We have been building cranes for
decades, which results in our expertise￿
Experience gained all over the world
by specialists who thoroughly test and
integrate the latest technology into
crane engineering until it is ready to
enter series production￿ Computers,
plotters, X-ray technology and many
other simulation and testing methods are
used every day￿ The results are evaluated
and applied for every crane￿
ELKE overhead
travelling crane
with travelling hoist
SWL up to 5 t
Spans up to 15 m
EDKE suspension crane
with travelling hoist
SWL up to 10 t
Spans up to 24 m
EKKE overhead
travelling crane
with travelling hoist
SWL up to 10 t
Spans up to 24 m
EKWE overhead
travelling crane
with cantilever crab
SWL up to 10 t
Spans up to 35 m
3
Steel structure
Demag overhead travelling cranes are
characterised by their very low dead
weight combined with maximum rigidity￿
The ideal box-girder section to achieve
this is calculated with the aid of modern
computer programs￿
The advantages of this are low crane
wheel loads and lightweight craneways
which result in a reduction in building
costs￿
All structural members are shot-blasted
prior to fabrication and given a protec-
tive coat of zinc phosphate paint￿
End carriages
Travel wheel, reduction gear and motor
have been combined to form a virtually
maintenance-free assembly￿
Quiet running  only 70 dB(A) (A gear-
box with Z motors)  due to the enclosed
gear stages running in oil, high-quality
helical teeth and the natural damping
properties of the travel wheels which are
manufactured from spheroidal graphite
cast iron GGG 70 which reduces wear on
wheel treads and craneways due to the
self-lubricating effect of the material￿
Easy fitting and removal of the reduction
gear is a result of the sliding fit of its
hollow shaft on the travel wheel shaft￿
Both shafts are protected against
corrosion￿
Crane geometry
Excellent running properties including
straight travel with little wear and mini-
mum noise are the result of the perfect
alignment geometry of all Demag over-
head travelling cranes￿ To achieve this,
the holes for the travel wheel bearings
and the surfaces for mounting the crane
girder to the end carriages are machined
in one operation on special NC machine
tools￿
Cranes
Quality and value for money
Hoist units
Demag hoist units are designed to meet
the requirements of the accepted European
and other engineering and legislative
standards￿ The design of the mechanical
and electrical components is based on
decades of practical experience￿
Demag sliding-rotor brake motors ensure
loads are held safely even in the event
of a power failure￿ Precise lifting and
lowering of loads can be achieved by
fitting a microspeed unit￿
Hoist units with load capacities of 1000 kg
are fitted with load detectors as specified
by the EC Machinery Directive with load
monitoring to protect people, goods, the
crane and supporting structure￿
Electrical equipment
Functional reliability by contactor control
of all movements￿ Easy operation via
push-button pendants or joystick controls
in the case of cab control￿
Orderly layout of the switchgear on
mounting plates housed in steel casings￿
All connections of the flexible internal
wiring are made with vibration-resistant
terminals￿
A main contactor ensures the simultaneous
cut-out of all drive motors￿
All Demag crane installations are supplied
with binding circuit documentation, e￿g￿
with the circuit diagrams divided into
power feed and drive units￿
Additional equipment
Travel drives with digital frequency
inverters make it possible to achieve
high positioning accuracy by means of
infinitely variable long and cross-travel
speeds￿ Smooth acceleration and
deceleration reduce load sway, thus
guaranteeing gentle handling of the
load￿
Load spectrum recorder to determine the
remaining theoretical hoist unit service
life to FEM 9￿755￿
Information online
On the www￿cranes￿demagcranes￿com
Internet site, an array of additional
information on standard cranes has been
made available for you via our planning
consultant￿ Within a matter of seconds,
you can design your own crane installa-
tion interactively which is tailored to
meet your individual needs￿
Technical documentation is also provided
on the TIP CD-ROM which is available
upon request￿
ZKKE overhead
travelling crane
with double-rail crab
SWL up to 80 t
Spans up to 35 m
ZKKE overhead
travelling crane
with double-rail crab,
maintenance platform
and operator cab
SWL up to 80 t
Spans up to 35 m
4
37661-9
36006-10
Single-girder overhead travelling cranes
Economical solutions in the medium load range
Higher SWLs, larger spans and higher operating
speeds on request￿
The single-girder crane offers the
advantage of a low dead weight￿
Low-headroom hoists provide good
overall dimensions￿
Single-girder cranes are designed to be
controlled from the floor￿
The power supply to the travelling
hoist and the Demag DVS mobile control
system are compact conductor line
arrangements protected from accidental
contact on box girder section cranes￿
Trailing cable arrangements are used on
the profile section girder system￿
Steelwork
The steel structure is designed to
DIN 15 018, Lifting Class 2, Loading
Group 3 (other ratings available on
request)￿ The main girder and the end
carriages are connected by high-tensile
bolts￿ The hoist unit travels on the
bottom flange of the main girder￿
Further information
Standard cranes
Brochure 208 557 44
Long travel drives
Maintenance-free drive units act directly
on one travel wheel on each side of the
crane, The travel drive, a Demag sliding-
rotor brake motor, guarantees smooth
starting and allows a high number of
starts and stops￿ The hard-wearing
spheroidal graphite cast iron travel wheel
has a taper-fit connection with the travel
wheel shaft￿
This design is simple to service￿
LWS
t
napS
m
tinutsioH
ssorC
levart
deeps
gnoL
levart
deeps
epyT
MEF
kooH
htap
gnitarepO
deeps
gnitfilniaM
gnitfilpeerC
EKLE
eliforp(
noitces
)redrig
1
otpu
51
niahC
rotsioh
epor
tsioh
mC1
otpu
m2
otpu
m8
otpu
4￿ nim/m5
4:1
elbissop
4￿ 41/6
nim/m
04/01
nim/m
6￿1
2
5￿2
2￿3
4
5
EKKE
xob(
noitces
edrig )r
1
otpu
42
niahC
rotsioh
epor
tsioh
niahC
:tsioh
mB1
otpu
m2
epoR
:tsioh
mA1
otpu
m4
otpu
m25
otpu
nim/m41
:tsiohniahC
4:1
elbissop
:tsiohepoR
,6:1,4:1
01:1
elbissop
41/6￿4
nim/m
ro
02/5
nim/m
04/01
nim/m
2
otpu
nim/m61
2￿3
5￿21otpu
nim/m
5
epoR
tsioh
3￿6
otpu
nim/m3￿6
8
otpu
nim/m8
01
otpu
nim/m3￿6
5
38381-3
37173-10
37970-6
Double-girder overhead travelling cranes
For heavy loads and large spans
LWS
t
napS
m
tinutsioH
ssorC
levart
deeps
gnoL
levart
deeps
epyT
MEF
htapkooH
gnitfilniaM
gnitfilpeerC
2￿3
otpu
53
tsioH
tinu
mA1
otpu
m4
m25otpu
elbissop
otpu
nim/m5￿21
,6:1,4:1
01:1
elbissop
02/5
nim/m
04/01
nim/m
5
otpu
nim/m5￿21
3￿6
otpu
nim/m01
8
otpu
nim/m81
01
otpu
nim/m61
5￿21
otpu
nim/m5￿21
61
otpu
nim/m9
02
otpu
nim/m8
52
otpu
nim/m6
23
otpu
nim/m3￿6
04
otpu
nim/m5
Higher SWLs, larger spans and higher operating
speeds on request￿
Double-girder cranes have the advantage
of low overall height as the load hook
can almost always be raised between the
two crane girders￿
Double-girder cranes can be equipped
for cab or floor control￿
Crab control is prescribed for speeds
higher than 63 m/min￿ Used in combina-
tion with a radio remote control system
for higher long travel speeds￿
The cab or floor control unit can be in
a fixed position on the girder, can travel
with the crab or travel independently
along the crane girder￿
Cranes can also be controlled from a
stationary control panel or by means or
infrared or radio control￿
Automatic operation is also possible with
appropriate equipment￿
Further information
Standard cranes
Brochure 208 557 44
6
36048-3
36381-4
36379
Suspension cranes
Underrunning cranes for small and medium loads
Underrunning cranes provide cost-
effective solutions and are particularly
suitable for workshop and assembly
applications￿
Favourable approach dimensions offer
optimum utilization of the available space￿
The drive and guide principle is simple,
the carriages are fitted with direct drives
and flanged travel wheels￿
Series-manufactured Demag components
guarantee a high degree of availability￿
1)
Larger spans can be
bridged by means of
multiple suspension￿
Higher load capacities
and operating speeds
on request￿
Further information
Demag standard cranes
Brochure 208 557 44
LWS
t
napS
m
tinutsioH
levartssorC
deeps
levartgnoL
deeps
trA
MEF
htapkooH
gnitfilniaM
gnitfilpeerC
1
42otpu
)1
niahC
tsioh
ro
epoR
tsioh
niahC
:tsioh
mB1
otpu
m2
epoR
:tsioh
mA1
otpu
m4
otpu m25
elbissop
nim/m41otpu
:tsiohniahC
4:1
elbissop
:tsiohepoR
,6:1,4:1
01:1
elbissop
nim/m41/6￿4
ro
nim/m02/5
nim/m82/7
ro
nim/m04/01
2
otpu nim/m41
2￿3 nim/m61otpu
5
epoR
tsioh
nim/m5￿21otpu
3￿6 nim/m3￿6otpu
8
nim/m8otpu
01 nim/m3￿6otpu
7
38290-1
38290-1
36860
They are the perfect solution for all
areas in which handling performance is
needed at frequently changing locations￿
The height and the width of the crane
can be individually adapted to the
relevant requirements￿
Features such as radio-remote control,
frequency-regulated Indrive travel drives
Semi- and full-portal cranes
of single and double-girder design
LWS
t
napS
m
tinutsioH
ssorC
levart
deeps
gnoL
levart
deeps
epyT
MEF
kooH
htap
gnitarepO
deeps
gnitfilniaM
gnitfilpeerC
1
42otpu
niahC
rotsioh
epor
tsioh
niahC
:tsioh
mB1
m2otpu
epor
tsioh:
mA1
otpu
m4
otpu
m25
otpu
5￿21
nim/m
tsiohniahC:
elbissop4:1
tsiohepor:
,6:1,4:1
01:1
elbissop
41/6￿4
nim/m
ro
02/5
nim/m
04/01
nim/m
2
2￿3
5
3￿6
epor
tsioh
8
01
5￿21
03otpu
epor
tsioh
mA1
otpu
m4
otpu
m25
otpu
5￿21
nim/m
,6:1,4:1
01:1
elbissop
02/5
nim/m
04/01
nim/m
61
02
52
23
Higher SWLs, larger spans and higher operating
speeds on request￿
manufactured in-house are available as
options￿
Demag portal cranes of semi or full-
portal design, single or double-girder
models, safely handle your load￿
It is for example no problem to install
Demag portal cranes in buildings of light
design with walls that do not permit any
further loads￿
Portal cranes can also be installed as
workplace or loading cranes under
bridge cranes￿
This solution avoids waiting times,
enhances workplace flexibility and
increases the production performance
per squared meter of building surface￿
8
36148
37994-4
37601-27
KBK crane construction kit
Single and double-girder suspension cranes
1)
Intermediate load capacities, larger span
dimensions and greater distances between
suspensions on request￿
2)
Customer must check load-bearing capacity
of supporting structure￿
Single-girder suspension cranes
For three-dimensional, wide-ranging
transportation￿ Low dead weight and
suspension fittings for various structures
allow cranes to be installed everywhere￿
Latching devices allow trolley transfer to
monorails without having to deposit the
load￿
Double-girder suspension cranes
For the same SWL, double-girder cranes
allow wider spans than single-girder
cranes￿ Travel drives available if required￿
enarC
yawnurenarC
LWS
)1
gk
epytenarC
KBK
noitces
redriG
htgnel
m
napS
m
-nemiD
nois
H
mm
KBK
noitces
noisnepsuS
elgniS
redrig
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redrig
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08  001 3 58,2 001 8￿2 521
521

I
6
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584
I
9￿3
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L-II
8
7
076
L-II
6
543

I
01
6￿7
564
5
573
052
 I 3 57￿2 584 I 4￿2 403

L-II
7 1￿6 076 L-II 5 044
 01 6￿7 515 II 3￿4 546
005

L-II
4
7￿3
007
II
2￿5
086

II
7
9￿5
547
5
067

11
5￿8
505
8￿3
569
0001

II
4 5￿3 067
II
1,3 0711
 7 2￿6
025
0￿3 0731
 T-II 9 57￿8 7￿2 0241
0061

II
5
6￿4
035
II
1￿1
0071

T-II
8
5￿7
7￿0
0002
 II 4 56￿3
035 II 56￿0 0071
 T-II 7 57￿6
0052

III
6
4￿5
007
III
3￿1
0062
0023  III 5 2￿4 007 III 3￿1 0062
Single-girder suspension crane
Double-girder suspension crane
9
37691-8
37684-5
33676
Pillar and wall-mounted slewing jibs and cranes
Workplace cranes for loads up to 10000 kg
Slewing jibs and cranes are a cost-saving
addition to integrated handling systems￿
There are also applications where only
this type of equipment allows a particular
handling problem to be solved￿
For example, in storage yards, on loading
ramps or in buildings where other
equipment cannot be installed because
of the structural limitations￿
Slewing jibs and cranes are also
frequently integrated in machinery￿
Further information
Pillar and wall-mounted slewing jibs
and cranes
Brochure 208 756 44
Technical Data 203 502 44
LWS
gk
hcaertuO
m
gniwelS
egnar
enarC
epyt
tinutsioH
levarttsioH
gniwelS
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htapkooH
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deeps
gnitfilpeerC
deeps
005
m21otpu
KSW
°081
KSS
°072
KDS
°063xn
,KSS
KDS
ro
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m3
:tsiohepoR
mA1
m2otpu
detseuqersa
m04otpu(
)dradnatssa
otpu
nim/m8
:tsiohniahC
elbissop4:1
gk0002otpu
rolaunam
levartcirtcele
gk0061morf
cirtcele
gniwels
msinahcem
dednemmocer
0001
0061
0002
tsiohniahC
ro
tsiohepor
0023
KDS
0004 m8,01otpu
otpu
nim/m6,5
:tsiohepoR
,6:1,4:1
01:1
elbissop
0005 m9otpu
otpu
nim/m5,4
0036 m5,7otpu
tsiohepoR
otpu
nim/m3,6
0008 m6otpu
otpu
nim/m5
00001 m5otpu
otpu
nim/m4
10
37393-2
37702-2
37596-1
37531-3
Special industry solutions with process cranes
Steel production
Where safety has always been written
with a capital S in the interest of
people and processes, foundry cranes
are available with 2 and 4 girders with
crabs for transferring molten masses
on both sides￿ For the safe handling of
molten masses￿
Steel handling
Storage, handling operations, order-
picking and working processes have to
be completed reliably in steel handling￿
Special magnets, stacker-cradle spreaders
as well as tilt-type magnets provide for
safe and reliable handling of coils, long
bar material and sheet metal￿
Linking processes
The very high quality workpieces
weighing up to 200 t for manufacturing
turbines and generators are positioned
right down to the last millimetre and are
deposited safely￿
In addition, the crane is also fitted with a
separate cantilever crab for performing
auxiliary operations￿
11
37157-23
38515-1
34270
33966
Special industry solutions with process cranes
Paper industry
For manufacturing paper:
Pivoting load bars always transfer stacks
of paper reels in the correct position
from the paper machine to the stretching
machine￿ Intermediate storage available￿
For storing paper:
Vertical paper reel storage allows for
optimum space utilisation￿ Vacuum units
guarantee gentle handling of paper reels,
are space-saving and safe￿
Aviation industry
Teleplatform installations for maintaining,
overhauling and for applying the paint
finish to aeroplanes can approach any
position of the plane precisely and with-
out difficulty￿
Maintenance personnel can walk on the
spacious platform with anti-collision
protective mesh fencing to prevent any
damage to the plane￿
Bulk material
A crane in automatic mode fitted with
four rope grabs for handling sand,
ferrocarbon and shreds of plastic in a
cement works￿
Recycling
High-availability cranes equipped with
grippers serve furnaces manually, auto-
matically, fast and reliably all over the
world￿
Working under aggressive conditions is
no contest for these cranes￿ Operating
personnel can monitor work processes
safely from a control station or cab￿
12
27787
32337
DK chain hoists
Modular design with tomorrows technology
Demag DK chain hoists are of functional
design and modular construction￿
The design corresponds to the
Calculation rules for series hoists of
the association of European series
hoist equipment manufacturers (FEM)￿

Small hook dimension C￿

Standard direct control￿

Three lifting speed variants￿
High lifting speeds, up to 25 m/min￿

Standard hook path 3 m,
other hook paths also possible￿

Ergonomically designed DSK control
pendant￿

Renowned sliding rotor brake motor
with new rotor-shaft connection,
DKUN 1 featuring a cylinder rotor
motor with separately attached
AC brake￿

Choice of pole-changing motors:
1:4/1:6, or motors with one speed￿
gniveer1/1rofeziS
LWS
gk
eziS
MEF
deepstsioH
nim/m
1V
2V
3V
001 001-1NUKD m3  2/8  5￿3/41  
521
521-1NUKD
m2
8
2/8
41
5￿3/41


061
061-1NUKD mA1 8 2/8    
061-2NUKD m3     52 4/52
002
002-1NUKD
mC1
8
2/8




002-2NUKD
m3
41
5￿3/41
52
4/52
052
052-2NUKD m2 8 2/8 41 5￿3/41  
052-5NUKD m3     52 4/52
513
513-2NUKD
mA1
8
2/8
5,21
1￿3/5￿21


513-5NUKD
m3
51
1￿3/5￿21


004
004-2NUKD mC1
8 2/8
   
004-5NUKD m2 51 1￿3/5￿21  
005
005-5NUKD
mA1
8
2/8
51
1￿3/5￿21


005-01NUKD
m3



02
3￿3/02
036
036-5NUKD mC1 8 2/8    
036-01NUKD m3 9 2￿2/9 5￿21 1￿3/5￿21  
008
008-01NUKD
m2
9
2￿2/9
5￿21
1￿3/5￿21


008-61NUKD
m3
8
2/8

0001
0001-01NUKD mA1 9 2￿2/9
5￿21 1￿3/5￿21
 
0001-61NUKD m2 8 2/8 
0521
0521-01NUKD
mC1
9
2￿2/9




0521-61NUKD
mA1
8
2/8




0521-02NUKD
m3
5￿21
1￿3/5￿21

4/61
0061
0061-61NUKD mB1
8 2/8
   
0061-02NUKD m2  1￿3/5￿21  
0002
0002-02NUKD
mA1
8
2/8




0052 0052-02NUKD mB1 8 2/8    
rofeziS 1/2
LWS
gk
eziS
MEF
deepstsioH
nim/m
1V
2V
3V
002 001-1NUKD m3  1/4  7,1/7  
052
521-1NUKD
m2
4
1/4
7
7,1/7


513
061-1NUKD mA1  1/4    
061-2NUKD m3     5,21 2/5,21
004
002-1NUKD
mC1
4
1/4




004 002-2NUKD m3 4 1/4 7 7,1/7  
005
005-2TSKD
mC1
4





052-2NUKD
m2
4
1/4
7
7,1/7


052-5NUKD
m3




5,21
2/5,21
036
513-2NUKD mA1
4 1/4
3,6 5,1/3,6  
513-5NUKD m3 5,7 5,1/3,6  
008
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036-5NUKD
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036-01NUKD
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0061
008-01NUKD m2 5,4 1,1/5,4
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 
008-61NUKD m3 4 1,4  
0002
0002-01TSKD
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0001-01NUKD
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0001-61NUKD
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0052
0521-01NUKD mC1 5,4 1,1/5,4    
0521-61NUKD mA1 4 1,4 3,6 5,1/3,6  
0521-02NUKD m3 5,4 1,1/5,4    
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0061-61NUKD
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1/4




0061-02NUKD
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5,1/3,6


0004 0002-02NUKD mA1 4 1/4    
0005
0052-02NUKD
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Further information
Demag DK
chain hoists
Brochure 20814744
DK chain hoists
Modular design with tomorrows technology
Demag DK chain hoists are of functional
design and modular construction￿
The design corresponds to the
Calculation rules for series hoists of
the association of European series
hoist equipment manufacturers (FEM)￿

Small hook dimension C￿

Standard direct control￿

Three lifting speed variants￿
High lifting speeds, up to 25 m/min￿

Standard hook path 3 m,
other hook paths also possible￿
Further information
Demag DK
chain hoists
Brochure 20814744

Ergonomically designed DSK control
pendant￿

Renowned sliding rotor brake motor
with new rotor-shaft connection,
DKUN 1 featuring a cylinder rotor
motor with separately attached
AC brake￿

Choice of pole-changing motors:
1:4/1:6, or motors with one speed￿
13
39204-2
39042-2
DC-Pro chain hoists
The new industrial standard
The quality of experience makes Demag
technology what it is today￿
With the DC chain hoist and DR rope
hoist, Demag Cranes & Components
has achieved innovation in overhead
materials handling, thus setting new
standards￿
Plug and lift
The new Demag DC-Pro chain hoist is
ready for use: All connections are simply
plugged in￿ Thus plug and lift becomes
reality: Simply hook the folding suspension
bracket into the trolley or suspension
eye, plug in the connectors and the
hoist is ready to lift￿ The DC-Pro can be
integrated into work processes flexibly
and precisely and combines high
productivity with smooth load handling￿
All inclusive: The all-in-one solution
The new DC-Pro features essential
functions for all types of applications,
e￿g￿ two hoist speeds, 24V contactor
control and operating limit switches
already in the standard version￿ At no
extra cost￿ And a special advantage:
The gearbox, brake and coupling work
without the need for any maintenance
for up to ten years￿
Flexibly adaptable to any task
The new DC-Pro chain hoist is available
in two versions: as the DC-Pro chain
hoist with a DSC control pendant and
as the DCM-Pro Manulift for quickly
handling loads with only one hand￿
A variety of proven load handling
attachments facilitate optimum and
flexible adaptation of the chain hoist to
the task￿
IP 55 enclosure, cyclic duration factor 60 %
Intermediate load capacities are also available
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24640
29086
36345
Hoist units have always been recognised
as high integrity materials handling
components￿ Used in all areas of industry
in more than 100 countries￿ With their
low dead weight and compact dimen-
sions, they can handle loads up to
100000 kg safely and economically￿
Hoist units are available for various
SWLs, lifting speeds and hook paths￿
DH hoist units
in various designs for SWLs up to 100 000 kg
The design complies with the Rules
for the design of serial lifting equipment
issued by the association of European
series hoist equipment manufacturers
(FEM) and is classified in Groups of
Mechanisms to DIN 15020￿
Years of practical experience have gone
into the mechanical and electrical design￿
Series production guarantees consistent
quality￿
Rope guide
Of tough polyamide with lubricant aditive,
high breaking strength￿ Pressure rollers
mounted on anti-friction bearings￿ The two
halves are easily assembled without special
tools￿
Rope drum brake
An extra brake for special safety require-
ments￿ Acts directly on the rope drum￿
Safety brake in the event of motor and
gearbox failure; holding brake for handling
molten loads￿
Integrated electrical equipment
Newly developed, compact, mechanically
interlocked contactors save space which
can be used for additional electrical
equipment￿ The new geared limit switch
sets new standards for acurate switching
points￿
Wire rope
Demag hoist ropes offer a long service life
and high safety, as long-term test have
proved￿
Further information
Brochure 20798744 Demag hoists units
Technical Data
20334144 Monorail hoists
20334644 Double rail-crabs
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The new Demag DR rope hoist
More efficiency for cranes with capacities up to 10 t
Optimised for crane applications, the
new Demag DR rope hoist meets all
the requirements for state-of-the-art
hoists for tomorrows needs￿ Besides
the space-saving design and particularly
long service life, it also offers a higher
lifting speed for faster handling rates 
comprehensive standard features at an
attractive price￿

Low headroom trolley without counter-
weight

FEM Group 2 m
+
, 20% longer service
life for the gearbox

Greater efficiency thanks to increased
hoist speeds

Stepless cross-travel speed by inverter
as standard

Hoist motor brake system with new
safety concept

IP 55 enclosure, for operation under
arduous conditions

New rope anchorage for fast and easy
rope change

Bottom block with rope protection and
handle recess for simple and reliable
handling

Operation by means of DSE8-R push
button control pendant system or
optional DRC remote control with the
latest radio technology￿
Both control systems with proportional
push button and microswitch elements
for step or stepless control￿ Display for
load, load range and operating status
information read out from control
system is standard in both push button
stations

Central control unit with PCB
technology and integrated frequency
inverter for cross travel

Reliable signal transmission thanks to
CAN Bus technology

Many options are already included in
the software and are easily activated
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38285
38283-1
DSE control pendants
For contactor control
1)
BE = double switching element, 2-stage ON,
1-stage OFF
Further information
Brochure 208 642 44
Technical data 203 119 44
Manually actuated DSE control pendants
are used for contactor controls for
machinery, however, preferably for the
control of hoists and conveying systems
from the ground￿
The pendants feature a curved housing
design for ergonomic handling with a
naturally comfortable posture￿

Easy to install￿ Printed circuit board
with central connection arrangement,
no internal wiring in the control
pendant enclosure

Switching elements feature plug-in
connections which require no tools￿
An LCD display can be fitted to display
the load

Special switching elements can also
be fitted in the 16 mm diameter
openings￿

ESEN switching element (emergency
stop) with positive opening of the
NC contacts

Positive opening of the interlocking
contacts in the switching elements
prevents simultaneous actuation of
motions in opposite directions

Enclosure of high-quality thermoplastic
which is highly resistant to impacts

Protective insulation to VDE 0100
part 410, section 6￿2

Actuating paths and forces to
DIN 33401, retention force < 8 N

IP 65 enclosure to DIN VDE 0470 T￿1
as standard

Enclosure non-flammable and resistant
to fuels, salt water, grease, oils and
lyes

Permissible ambient temperatures:
rubber and thermoplastic parts 25 °C
to + 70 °C

Strain relief by Polyamide-sheathed
wire rope or cable with strain relief
feature (2 TY cable)

Improved resistance to impacts thanks
to an elastic cover
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37224-4
37224-5
33251
RC-10 Radio Remote Control
RC-10 remote for wireless control of
cranes, shuttle cars and other machines￿
As a special feature, the RC-10 remote
control unit has the facility for variable
frequency operation:
After switching on the remote control
unit or by pressing the buttons on the
transmitter, the receiver looks for the
transmitter within the available frequen-
cy range: The operator can change the
transmitter frequency at the press of a
button; 67 transmission channels are
available in total￿
Benefits: In built-up areas there is an
increasing use of frequencies￿ A unit
with variable frequency operation offers
the best conditions for interference-free
transmission and reception￿
Hand-held transmitter:

Ergonomic hand-held transmitter with
adjustable strap

Transmitter output approx￿ 10 mW;
range approx￿ 100 m

10 buttons of which 6 are 2-stage

Optimum safety ensured by electronic
key

Hand-held transmitter can be fixed to
walls with integrated inductive charg-
ing equipment (IP65)

Supply voltage of the hand-held
transmitter via NiMH rechargeable
battery block with plug-and-socket
device, 100% cadmium and mercury-
free

Battery capacity sufficient for 4 hours
of continuous operation or single-shift
operation with 50 % CDF

Rechargeable battery condition indica-
tor via LEDs, warning against dis-
charged battery via LEDs and audio
signals

Transmitter enclosure IP65

Transmitter weight including battery
approx￿ 500 g
Receiver:

IP 65 plastic enclosure

Easy maintenance design, thanks to
plug-in cards

Antenna integrated into enclosure

Relay outputs

Automatic frequency search

Ambient temperature from
20 to + 70
o
C

Postal approval for many countries￿
Parts list for RC-10: complete set (order no￿ 772 970 44)
1 RC-E 10 receiver 42-230 V 50/60 Hz
1 RC-H 10 hand-held transmitter
2 Rechargeable batteries (6 V)
1 Charging unit (battery, 230 V 50/60 Hz)
1 Operating instructions
1 Coding label for hand-held transmitter (RC-H 10)
1 Coding label (black and white)
1 Coding label (7 segments, yellow)
Special
function 2
Right
Forwards
Stop
Left
Backwards
Special
function 1
1￿ St: Signal
2￿ St: Check limit
switches
Lift
Lower
Transmitter
on display
LED electronic
key
Further information
Brochure 208 359 44
Technical data 214 376 44
Hand-held transmitter
Receiver
I/O
309
181
128
18
36717
34549
25494
Load detectors
Load measurement and inceased safety for supporting structures
Efficient production requires all hoists to
be working to capacity￿
The EC Machinery Directive stipulates
overload protection for the design￿
Reliable operation over the whole load
range, even under arduous conditions￿
Mechanical load detection
MGS load link with mechanical micro-
switches and MKA-2 electronic evaluator
for overload protection and overload
cut-off￿ Maximum switching point
deviation ± 2￿5 %, after 2 x 10
6
load
cycles￿
Load spectrum recorder
Relevant legislation in many countries
stipulates that the remaining safe work-
ing period (SWP) has to be determined￿
WLK-1 or FWL load spectrum recorders
make it easy to calculate the remaining
service life accurately￿
Electronic load detection
Carrier link with strain gauge bridge,
FGB frequency generator and FAW-1
frequency evaluator for overload protec-
tion and overload cut-off￿
The electronics provide setpoint load
limitation, summation measurement and
hoist motor cut-off in the case of slack
rope￿ An optional feature is a digital load
display which can be used for assessing
the approximate handling rate of an
installation￿ Three-figure digital display,
with a choice between Type ANZ-1 in
the DST control pendant, Type ANK-1 in
the drivers cab, or ANG-1 large format
display (character height 120 mm)￿
Operation with Dematik
®
FGB/FAW-1
Overload cut-out
In the case of hoist units without creep lifting,
dynamic forces make it difficult to measure the
load exactly￿ The rotating masses of the drive
require a certain braking time before stopping￿
As a result, the load may be lifted off the ground,
depending on the braking time, the weight
of the load, the WK
2
and the elasticity of the
supporting structure, or a higher load may occur￿
After cut-out, only lowering is possible￿
Overload protection
After energising the main hoist, the weight of
the load is measured continuously via the tensile
force on the rope as the load is lifted￿ If the load is
< 12￿5% of the nominal load, the hoist runs up to
the main lifting speed￿ If the load reaches 12￿5%,
the hoist is automatically switched to creep lifting
speed and the measuring period T
M
starts automat-
ically￿ If, during the measuring period, loads which
are > 110% of the nominal load are reached,
creep lifting is also switched off and only lowering
is possible￿ With loads which are > 12￿5% < 110%,
the main lifting speed is switched on again at the
end of the measuring period￿
Further information
Load detectors on rope hoists
Brochure 207 424 44
FGB-1(2)/FAW-1/FWL load detector
Description and instructions 206 880 44
MGS/MKA-2 load detector
Description and instructions 206 689 44
Hoists without creep liftingHoists with creep lifting
Time
Time
110 %
T
M
12,5
110
0
%
100
0
Tensile force
of rope
Main lifting
Creep
lifting
Lifting
Time
Time
Load
110%
1
10
1
25
%
1
00
0
0
Main lifting
Lifting
LoadTensile force of
rope
19
24624
24622
DGS-G
Limit switch also available with 4 switching elements
(DGS 4); length shown in brackets applies
Drive shaft
Drive shaft
centre
Pulse generator
(special
design)
DGS 3
Mechanical data
Transmission ratio i = 142 or 318
Useful revolutions = 140 or 315
(on output shaft)
Run-on revolutions of
output shaft = max￿ 1￿3/2￿9
Actuating speed, rpm = max￿ 500
Infinitely variable adjustment of cam discs
Ambient temperature °C 25 to +75
Service life of 5 x 10
6
revolutions of drive shaft
Enclosure:DGS IP 00
DGS-G IP 65
Electrical data
3 (4) SEG switching elements, each
with 2 NC contacts and positive opening
Utilisation category AC 11 according to
VDE 0660
I
th 2
= 16 A; U
i
= 600 V ~ C
U
e
022 083 005
I
e
6 6 5￿4
DGS/DGS-G geared limit switches
For high cut-out accuracy
Easily fitted to hoists, roller doors,
lifting platforms, rail-mounted carriages,
telescoping mechanisms, etc￿, also to
existing equipment￿
The geared limit switch is maintenance-
free￿ Simple and infinitely variable setting
of the switching points for all directions
of movement using a screwdriver￿
The maximum deviation from the
switching points, once set, is no more
than ± 2° on the output shaft over the
complete life of the switch, even when
using the whole range of adjustment￿
A counting mechanism is fitted as
standard for recording the operating
hours  e￿g￿ for maintenance purposes￿
There is provision for the installation
of an electronic pulse generator
for additional monitoring functions￿
Geared limit switches are available
in two designs: either of closed (DGS-G)
or of open design (DGS)￿
Further information
DGS/DGS-G geared limit switch
Brochure 208 031 44
DGS/DGS-G geared limit switch
Description and information 206 462 44
20
36381-6
37602-8
23759
Power supply lines
KBK 0/25/100 trailing power supply lines
28
50,5
50,5
65
KBK trailing power supply line system
The KBK crane construction kit is also
highly suitable for building your own
power supply systems￿ Round or flat
cross-section trailing cables can be used
to supply power to electrical equipment
on monorails and cranes￿
Profile sections
The profile sections can also be used for
building small handling systems￿
The trolleys require no maintenance and
run quietly inside the rail section where
they are protected from corrosion￿
The cable trolleys have load capacities of
up to 100 kg￿
28,5
40,5
Further information
KBK 0, KBK 25, KBK 100 power supply
lines
Technical data 202 617 44
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KBK 0 KBK 25
21
25221
13001
37371-1
Flat and compact electrical conductor lines
for mobile equipment
1)
Fine strand connecting cable in corrugated tube with PG 16 or
21 screw fitting￿ Connection cross-section for 1,5 mm² control
conductor￿
2)
With profile suspension
DKK
DEL
Compact Line DCL

Compact conductor lines for
4 to 7 poles￿

IP 23 or IP 24 high protection against
accidental contact with sealing lip￿

Screw connections for reliable long-
term power supply￿

Integrated expansion compensation,
no special elements for thermal
expansion compensation needed￿

Outstandingly easy to install;
all components are supplied
pre-assembled￿

Simple replacement of current collector
trolleys or complete straight sections￿
DKK compact conductor lines

Space-saving power supply lines for
4 or 5 poles￿

High thermal and mechanical
strength is provided by the aluminium
enclosure￿

High electrical safety with separate
insulators￿

Split enclosure provides easy access to
the conductors￿

Safety busbar line (IP 23 protection
against accidental contact)
DEL single conductors

High electrical safety due to large
spacing between conductors￿

Simple installation thanks to prepared
assemblies￿

Easy to maintain: conductors and
current collector arms are easily visible￿

Variety of suspension possibilities￿
Proximity switches can be fitted￿

Curve sections possible from 500 mm
radius￿
Further information
DCL brochure 208 859 44
Technical data 202 617 44
DKK brochure 202 540 44
Technical data 206 000 44
DEL brochure 208 019 44
Technical data 202 673 44
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37851-2
Demag DFW-L travel units for overhead
travelling cranes are high-quality compo-
nents for materials handling and general
engineering requirements￿ Of proven
design, efficient and reliable, they are
used as travel units for steel structures in
crane and hoist applications and related
designs in the mechanical engineering
sector￿
DFW-L travel units are complete,
driven rail-mounted travel units and can
be connected direct to load-bearing
structures￿
Demag travel units make your installa-
tions efficient and reliable

Proven design
for most arduous operating conditions

Various sizes, suitable
for all necessary output requirements

Pole-changing motors
for travel speeds up to 12￿5/50￿0 m/min

Indrive travel drives
for frequency-regulated travel motions
up to 80￿0 m/min

Changes in track gauge can be
accommodated using interchangeable
spacer elements

Friction bearings lubricated for life,
with large bearing distance to
accommodate horizontal forces

Optimum mounting arrangement for
horizontal guide rollers

Maintenance-free
We offer the following mounting
combinations to meet your design needs:

Travel unit with a side connection, e￿g￿
side crane girder connection (standard)

Travel unit with a top connection,
up to DFW-L 200 (option)
We guarantee comprehensive consultation
with our specialists already at the project
stage￿ After the unit has been put into
operation, our world-wide after-sales
service ensures constant availability of
your installation￿
Further information
DFW-L travel units
Brochure 208 976 44
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Length without buffer
2)
Width without drive
Demag DFW-L travel units
23
36755
36754
37397-2
36753
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DRS wheel block system
Innovative series-produced assemblies for travel units in materials handling
and general engineering applications
Further information
Brochure 208 724 44
Travel unit components: DRS wheel
block system, KEM travel units
Technical data 203 352 44
The Demag DRS wheel block system
offers innovative solutions to meet
increasing demands for greater efficiency
and improved travel drive features in the
form of excellent quality and outstanding
functional reliability￿

The housing, enclosed on five sides,
protects the travel wheels from external
mechanical influence￿

The housing is made of high quality,
corrosion-resistant, pressure or gravity
die-cast aluminium provided with a
powder coating up to 90 µm thick￿

From size 250, the enclosure is a
spheroidal graphite iron casting with
machined connecting surfaces￿

Only complete drive units are able to
provide the solution to complex drive
requirements, all parts  from the
travel wheel, housing and connecting
arrangement to the gearbox and
motor  are all from the same modular
system￿

The patented asymmetrical housing
eliminates the need for time-consum-
ing removal and realignment of 
top-mounted wheel blocks when
travel wheels have to be replaced￿
The housing remains connected to the
installation￿

Special flywheel drive with cylindrical-
rotor motor for smooth starting,
optionally also with asynchronous
conical sliding-rotor motors for
controlled drive requirements￿

Compact travel drive with splined
journal shaft for direct transfer of the
drive torque￿

Patented integrated torque bracket
with wide degree of freedom for
varied connection possibilities for
AM type offset gearboxes￿
24
38546-1
38546-7
38546-8
MPW crab
for heavy loads and general mechanical engineering applications
Our multi-purpose winches (MPW) are
used in cranes designed for a wide array
of different industries￿ Their flexibility
and the combination possibilities of
individual components in the various
model series mean that they can cover
a broadly based performance spectrum
while largely avoiding interface problems￿
Optimised crane approach dimensions 
flexibility thanks to load capacity ranges
in the corresponding rope reeving
arrangements￿
Advantages of the MPW crab:

Crab frame of welded steel
construction

Weight-optimised and torsionally rigid

Travel wheels extensively wear-free

Rugged, proven corner bearing
construction

Crab frame accessible with toe guards
and railings
Fully equipped, assembled, and supplied
just in time￿ With this ready-to-connect
module, you can avoid both delivery time
and interface problems￿
The modular design means that the crab
can be shipped in a container￿
And all the motors and components are
individually tested for functional integrity￿
So you get an MPW winch crab,
assembled in accordance with large-
batch manufacturing principles, with the
following benefits:

Same travel unit technology as that
employed for the crane travel units

Bolted transverse member

Minimum assembly work

Few interfaces (drum, gearbox, motor,
brake all one unit)

Crab frame jig-welded

Modular construction
Further information
Modules for the Demag Process Crane
Brochure 208 997 44
25
37238-1
38315-21
38204-4
38173-3
KEM travel units
The optimum solution for rail-bound travel applications
Further information
Brochure 208 843 44
Travel unit components: DRS wheel
block system, KEM travel units,
DZW position meauring system
Technical data 203 352 44
Wheel sets
RAE, driven RNE, non-driven
Demag travel units are used for rail-
guided transport applications￿ They
consist of the non-driven RN wheel set
and a driven RAM wheel set featuring
a gearbox and motor￿
Demag travel units are not only used in
the crane and materials handling sector,
but also for related mechanical engineer-
ing requirements￿
All sizes are suitable for corner-mounting
arrangements￿
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mm
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￿xam
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004 000￿82
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RAE/RNE RAE/RNE corner bearing arrangement
26
Service
Certainty 
you can be sure
Whatever needs to be done, we will
carry out the necessary measures for
your cranes and hoists as well as storage
facilities and conveying systems at the
right time￿ You can be sure that

you meet the legal requirements
and the maintenance and inspection
intervals are not exceeded

your operating personnel work in
safety with the best possible accident
protection

availability and smooth operation are
guaranteed

downtimes are reduced to a minimum

the operating costs are always within
your budget
Your benefit

You can rely on the ability to meet
legal requirements

Your facility operates safely and with
minimum downtimes

Costs are minimised, since there are
no follow-up costs

Systematic accident prevention and
reduced absenteeism due to injury,
resulting in simplified personnel
planning

Reduced personnel costs
Demag offers and provides the appro-
priate for the particular application￿
We give our customers the certainty that
their materials handling facilities are safe
and operate with maximum availability￿
Our service is only provided by qualified
and experienced service engineers that
we constantly keep up to date with the
latest standards, recommendations and
regulations￿
Our aim is to ensure that the right
measures are taken at the right time for
you￿ This enables you to concentrate on
your business￿
Worldwide presence  outstanding
materials handing service
As a successful and competent supplier
of cranes and hoists as well as storage
and conveying systems and a compre-
hensive service we help you to meet your
production and delivery commitments￿
To do this, we have developed the most
closely-knit service network in the industry￿
Your benefit

24-hour availability

Short response times

Comprehensive service organisations

Qualified and competent service
personnel
3
37966-6
37530-20
Availability 
your needs are met
Your installations must be available when
they are needed￿ If you want to fulfil
your commitments and meet your needs,
we are the right service partner for you￿
We tailor our services to meet the needs
of your processes and factory working
times￿ With preventive maintenance and
by eliminating problems in good time,
we help you to meet your targets:

Short downtimes

On-call standby with an appropriate
response time

Systematic problem analysis
Your benefit

Avoid downtimes and loss of
production capacity

Avoid recovery times and costs

Avoid quality checks

Avoid liability risks, e￿g￿ financial
penalties
Maintaining and increasing
your assets  enhanced facilities
have added value
Whatever your company does, from time
to time you will almost always have to

change production and manufacturing
processes

change locations

allow for new operating conditions

consider environmental factors and
energy consumption requirements
With the right measures, the value of
materials handling facilities an not only
be maintained, but even increased￿
Adapting facilities to accommodate new
technologies guarantees the further
utilisation of the installations, improves
operation and facilitates maintenance
measures￿
Modernisation measures of this kind
can usually be carried out easily and
efficiently￿ By employing our teams of
specialists, downtimes can be largely
avoided￿ And as you would expect,
we guarantee the measures and work
carried out to ensure that the value of
your assets is maintained for a long time￿
Service
Your benefit

Facilities adapted to accommodate
new technologies

Greater facility utilisation

More effective operation

Effective maintenance

Higher productivity

Easier and fast implementation
of modernisation measures

Longer service life at a higher
level thanks to regular and correct
measures

Efficient cost planning and co-
ordination of the measures in line with
the available budget
27
Overhead travelling crane
Fax no￿: +971-4-8836861Quick quote
Company
Business sector
P￿O￿ Box/Street
Town or city/post code
Contact
Telephone Telefax
Additional information
Required accessories (e￿g￿ load handling attachments)
Further wishes
Please send an offer
We have further questions, please call us￿
Crane runway already available?
Yes
No, please offer
Crane runway length in m
Span in m
Runway rail
Power supply already available?
Yes, trailing cable
No, please offer
Yes, busbar line
To your Cranes Consultant
Demag Cranes & Components
(Middle East) FZE
P￿O￿ Box 16852
Jebel Ali, Dubai, United Arab Emirates
Please send an offer to:
mm
mm
kg
mm
mm
mm
mm
mm
mm
Bottom edge
clearance limit:
(girders, pipes,
lamps, etc￿)
Suspension crane
Fax no￿: +971-4-8836861Quick quote
Company
Business sector
P￿O￿ Box/Street
Town or city/post code
Contact
Telephone Telefax
Additional information
Required accessories (e￿g￿ load handling attachments)
Further wishes
Please send an offer
We have further questions, please call us￿
Crane runway already available?
Yes
No, please offer
Crane runway length in m
Span in m
Runway rail
Power supply already available?
Yes, trailing cable
No, please offer
Yes, busbar line
To your Cranes Consultant
Demag Cranes & Components
(Middle East) FZE
P￿O￿ Box 16852
Jebel Ali, Dubai, United Arab Emirates
Please send an offer to:
Bottom edge
clearance limit:
(girders, pipes,
lamps, etc￿)
kg
mm
mm
mm
mm
mm
200 245 45 701 IS 100301104 EN/VAE
Demag Cranes & Components (Middle East) FZE
P￿O￿ Box 16852
Jebel Ali, Dubai, United Arab Emirates
Phone +971-4-8837784
Fax +971-4-8836861
E-mail info@demag￿ae
www￿demagcranes￿com
Not liable for errors or omissions￿ Subject to change￿
Printed in Germany DZE/301204/1T
Demag  Ideas to take your load￿
Headquarters:
Demag Cranes & Components (Middle East) FZE
P￿O￿ Box 16852
Jebel Ali, Dubai, United Arab Emirates
Mohammed Jalal & Sons
P￿O￿ Box 747
Bahrain
Phone +973-252606
Fax +973-254638
Juffali Heavy Equip￿ Co￿
P￿O￿ Box 16673
Jeddah 21474
Kingdom of Saudi Arabia
Phone +966 2 6209302
Fax +966 2 6204437
Boodai Trading
P￿O￿ Box 42371
Kuwait
Phone +965 4834921
Fax +965 4819752
Juffali Heavy Equip￿ Co￿
P￿O￿ Box 86
Riyadh 11411
Kingdom of Saudi Arabia
Phone +966 1 2310026
Fax +966 1 2311491
Stream Industrial Engineering
P￿O￿ Box 22119
Doha, Qatar
Phone +974 4836915
Fax +974 4837138
Juffali Heavy Equip￿ Co￿
P￿O￿ Box 24
Dammam 31411
Kingdom of Saudi Arabia
Phone +966 3 8300949
Fax +966 3 8300929
Regional Sales & After Sales Network